User manual URAL BC-75 (BAVARIAN CLASSIC)

[. . . ] URAL Classic Motorcycles Owner's Manual 2002 Models (All States) BC-75 (Bavarian Classic) LC-75 (Luxury Cruiser) Tourist, Adirondac & Patrol Classic Motorcycles & Sidecars, Inc. P. O. Box 969 Preston, WA 98050 www. ural. com 1 2 Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Warnings, Cautions, Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Chapter 1 Specifications Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] In the course of daily inspection, check the fastening of wires to the alternator terminals, fastening of the alternator on the engine crankcase, backlash of the gears (by listening). In case of too little backlash of the drive gear, excessive wear and overheating of the alternator bearings take place. Check for proper tightening of: · nuts of the binding post bolts · the alternator clamping screws · the alternator fastening nuts as often as outlined in the Service Coupons. Electronic Ignition The electronic ignition system will provide the spark to the spark plugs from 200 to 6000 RPM. With the engine at rest, the ignition system will draw 100 mA. With the engine running, the ignition system will draw 1. 5 Amps. The operating voltage for the ignition system ranges between 7 to 16 Volts. The electronic ignition system will automatically provide the required changes in timing to an accuracy of within + 1°. The system is able to operate within the temperature range of -50° C to +100°C. The best performance from the ignition system is achieved when it is used in combination with the original 135. 3705-2 type ignition coil. 43 Ignition Timing To set the ignition timing, proceed as follows: -Match the first mark on the flywheel with the center marks on the engine flywheel window. -Loosen the fastening screws of the microprocessor unit and turn it counterclockwise until it stops. -Apply power to the ignition system by switching the ignition on. -Slowly turn the ignition unit clockwise, (the LED should be on) -Stop turning the microprocessor unit when the LED turns off. -Tighten the fastening screws of the microprocessor unit and switch the ignition off. 44 Electronic Ignition Components Microprocessor Unit Interrupter Ignition Coil Base Plate 45 The fuse box is located beside the left front fork. The #1 in-line fuse is located behind the headlight. The headlight control relays # 1 & 2 and in-line fuse # 2 are located underneath the fuel tank. 46 Please note that a color version of this diagram is available with the maintenance CD set available from your dealer, or on line at WWW. URAL. COM 47 48 Chapter 11 MAINTENANCE OF MOTORCYCLE Maintenance should be performed after the specified total kilometers run irrespective of the technical condition of the motorcycle. Different service duties and technical condition of the motorcycle may necessitate a change in the intervals. The Lubrication Chart indicating lubrication points of the motorcycle is given in Fig. A summary of lubrication maintenance is given in the lubrication chart. Cosmetic Maintenance The enjoyment and resale value of your vehicle is greatly enhanced by consideration to the "look" and cosmetic perfection of your vehicle. Due to the numerous metal surfaces on a sidecar rig, special care must be taken to prevent rust from occurring and/or to removed any rust or oxidation. LIST OF RECOMMENDED LUBRICANTS Lubrication Area Engine Transmission Single Wheel Final Drive Dual Wheel Final Drive Detergent Oil Quantity 20w/50 Castrol 68 oz. ( 135 ml ) 1 68 ozs is an approximate measure. The exact oil quantity will be whatever is required to bring the oil level at the top mark of the dip-stick. The exact oil quantity will be whatever is required to bring the oil level up to the bottom thread of the transmission oil filler hole. Note: Since the Ural engine is of a classic design, some leakage, seepage or dripping of oil and/ or other lubricants is normal. It is not indicative of any malfunctioning and therefore is not covered as a warranty item unless motorcycle operation or safety are materially affected. 49 50 LUBRICATION CHART ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART TO BE LUBRICATED Engine crankcase Transmission Air cleaner Telescopic forks Final Drive Hinges of sidecar collet joint Brake system hinge joints Brake pedal shaft Drive shaft universal joint Lever pins & end pieces of clutch & hand brake cables Pins & cams of brake shoes Wheel bearing Front forks Carburetor throttle control twist grip Speedometer flexible drive cable & speedometer axle Steering column bearings LUBRICANT 20W/50 Detergent Oil 20W/50 Detergent Oil None 5wt-10wt Fork Oil 80/90 Gear oil Spindle oil & WD-40 Spindle oil & WD-40 Grease Grease Grease Grease Grease Spindle oil & WD-40 Grease Spindle oil Grease 51 REQUIRED LUBRICATION The Ural has been certified for EPA with premium grade SAE 20W/50 petroleum detergent oil. [. . . ] Box 969 Preston, WA 98050 or fax to: (425) 222-7739 89 NEW OWNER FORM If you purchase a Ural Motorcycle from somebody other than a dealer, please fill out this form and mail to the address below. This will insure that you receive all correspondence from Classic Motorcycles & Sidecars Inc. VEHICLE IDENTIFICATION NUMBER XTB 764A NEW OWNER'S NAME _____________________________________________ ADDRESS ______________________________ APT. _______ CITY ________________ STATE ____________ ZIP CODE _________ DATE OF SALE ________________ MO / DAY / YEAR Purchased From ___________________________________________________ City _____________________State ____________ Zip Code _______________ Send this form to: Classic Motorcycles P. O. [. . . ]