User manual WHIRLPOOL AGB 490/WP INSTRUCTION FOR USE

[. . . ] 064_03 07/2007 Instructions for installation, use and maintenance GAS KITCHENS AGB 483/WP • AGB 492/WP AGB 484/WP • AGB 493/WP AGB 486/WP • AGB 494/WP AGB 485/WP • AGB 490/WP AGB 495/WP • AGB 499/WP AGB 500/WP • AGB 356/WP AGB 489/WP • AGB 491/WP AGB 488/WP • AGS 775/WP ADN 019/WP • ADN 021/WP CHARACTERISTICS Supplied by: Date: Customer Service: FAX e-mail 064_03 - GAS KITCHENS 07/2007 2 · 26 INDEX 1 2 3 Diagram Features of the appliances Technical data 4 9 9-10 11 11 11 11 11 11 11 11 11 11 11 11 11 12 12 12 12 12 12 12 12 12 12 13 13 13 13 13 15 15 15 15 15 15 15 15 15 15 15 15 16 16 16 16 16 16 16 16 16 5. 3. 8 Heating elements (electric oven GN 1/1) 5. 3. 9 Heating elements (electric oven GN 2/1) 5. 3. 10 Fan for electric and gas ovens GN 1/1 5. 3. 11 Solid top burner 5. 3. 12 Solid top tap 5. 3. 13 Solid top pilot burner 5. 3. 14 Solid top ignition plug 5. 3. 15 Solid top thermocouple 6 Instructions for use 6. 1 Safety, cleaning and repair rules 6. 2 Start-up 6. 2. 1 Lighting and disconnecting open flame burner 6. 3 Lighting and shutting down a gas oven 6. 3. 1 Lighting the pilot (gas oven GN 1/1) 6. 3. 2 Lighting the pilot (gas oven GN 2/1 and MAXI) 6. 3. 3 Lighting the main burner and temperature adjustment (gas ovens GN 2/1 and MAXI) Shutdown 6. 3. 4 Lighting the main burner and temperature adjustment in gas oven GN 1/1 Shutdown 6. 4 Lighting and shutdown of electric oven GN 1/1 6. 5 Lighting and shutdown of electric oven GN 2/1 6. 6 Turning the solid top on and off 6. 7 Turning the appliance off in case of breakdown 6. 7. 1 What to do in case of failure or prolonged period of disuse 6. 8 Appliance care and frequency of maintenance 6. 9 Recommendations for handling stainless steel industrial kitchens 6. 9. 1 Useful information on stainless steel 6. 9. 2 Warnings and advice for maintenance of stainless steel appliances 6. 9. 3 WEEE Directive 7 Appendix: Electrical diagrams 17 17 17 17 17 17 17 17 18 18 18 18 18 18 18 19 19 19 19 19 19 19 20 20 20 20 20 20 21 4 Installation instructions 4. 1 Safety rules 4. 2 Structure, framework and safety devices of the appliances 4. 2. 1 Cooking zone 4. 2. 2 Oven Gas version GN 2/1 and MAXI Gas version GN 1/1 ventilated Electric version GN 2/1 Electric version GN 1/1 ventilated 4. 2. 3 Neutral cabinet 4. 3 Assembly 4. 3. 1 Installation premises 4. 3. 2 Statutory regulations and technical requirements 4. 3. 3 Installation 4. 3. 4 Installation operations 4. 3. 5 Gas connection 4. 3. 6 Smoke extraction 4. 3. 7 Electrical connection 4. 3. 8 Equipotential 5 Operation preparation 5. 1 Preparation and Start-up 5. 1. 1 Start-up 5. 1. 2 Check of power 5. 1. 3 Checking the input pressure 5. 1. 4 Power check with volumetric method 5. 1. 5 Power check for operation with liquid gas 5. 1. 6 Check of pilot flame 5. 1. 7 Checking the primary air 5. 1. 8 Operation Control 5. 1. 9 Operator training 5. 1. 10 Conversion and adjustment 5. 1. 11 Replacement of burner nozzles 5. 1. 12 Setting reduced capacity power 5. 1. 13 Replacement of pilot nozzle (gas oven GN 2/1) 5. 1. 14 Replacement of pilot nozzle (gas oven MAXI) 5. 1. 15 Replacement of nozzle of gas ovens GN 1/1 and MAXI 5. 1. 16 Replacement of burner nozzle (gas oven) 5. 1. 17 Adjusting the pilot flame solid top 5. 1. 18 Replacing the burner nozzle solid top 5. 1. 19 Adjusting the low flame solid top 5. 2 Maintenance 5. 3 Replacing parts 5. 3. 1 Gas valve (open flames) 5. 3. 2 Thermocouple (open flames) 5. 3. 3 Gas ring ignition plug 5. 3. 4 Plug (gas oven) 5. 3. 5 Gas valve (gas oven) 5. 3. 6 Thermocouple (gas oven) 5. 3. 7 Main burner (gas oven) 23-25 064_03 - GAS KITCHENS 07/2007 3 · 26 1 - DIAGRAM AGB 484/WP - AGB 486/WP AGB 492/WP - AGB 493/WP ADN 021/WP 400 800 700 300 970 1/2" 900 1/2" 21 53 294 53 21 53 694 1/2" 21 53 52 506 100 150 142 150 AGB 484/WP - AGB 486/WP AGB 492/WP - AGB 493/WP ADN 021/WP 295 6. 0 kW 390 480 680 4. 0 kW 6. 0 kW 350 390 590 4. 0 kW 310 1/2" 220 6. 0 kW 4. 0 kW 255 310 3/4" 1/2" 200 200 200 400 200 AGB 483/WP 800 4. 0 kW Ø 100 mm 6. 0 kW Ø 120 mm 1/2" 21 53 694 21 53 064_03 - GAS KITCHENS 07/2007 4 · 26 1 - DIAGRAM AGB 494/WP - AGB 485/WP AGB 495/WP - ADN 019/WP 1200 AGB 494/WP - AGB 485/WP AGB 495/WP - AGB 490/WP ADN 019/WP 700 300 970 1/2" 900 1/2" 150 21 53 1094 21 53 52 706 100 150 142 AGB 490/WP 1200 1200 1/2" 1/2" 21 53 1094 21 53 21 53 1094 21 53 AGB 494/WP - AGB 485/WP AGB 495/WP - AGB 490/WP ADN 019/WP 480 4. 0 kW 4. 0 kW 6. 0 kW 390 6. 0 kW 220 4. 0 kW 4. 0 kW 1/2" 310 4. 0 kW 6. 0 kW Ø 100 mm Ø 120 mm 200 400 400 200 064_03 - GAS KITCHENS 07/2007 5 · 26 1 - DIAGRAM AGB 499/WP 140 AGB 499/WP 400 AGB 500/WP 800 6. 0 kW 53 294 53 53 694 53 4. 0 kW 200 200 AGB 499/WP - AGB 500/WP AGB 500/WP 140 700 340 4. 0 kW 700 6. 0 kW 55 35 270 6. 0 kW 4. 0 kW 4. 0 kW Ø 100 mm 200 400 200 6. 0 kW Ø 120 mm 140 1200 4. 0 kW 700 4. 0 kW 6. 0 kW 53 1094 53 6. 0 kW 4. 0 kW 4. 0 kW 200 400 400 200 064_03 - GAS KITCHENS 07/2007 6 · 26 1 - DIAGRAM T T 50 220 900 465 900 AGB 481/WP G AGB 491/WP G 38 ±2 165 13, 5 ±1 52, 5 695 13, 5 ±1 52, 5 1095 1095 52, 5 52, 5 6. 0 kW 700 280 ±1 G 6. 0 kW 4. 0 kW 200 700 1200 4. 0 kW 800 AGB 489/WP AGB 491/WP 4. 0 kW Ø 100 mm 6. 0 kW Ø 120 mm 064_03 - GAS KITCHENS 38 ±2 140 465 220 50 07/2007 7 · 26 1 - DIAGRAM T T 50 220 875 875 AGB 488/WP G 465 AGS 775/WP G 13, 5 ±1 52, 5 1095 1095 52, 5 38 ±2 13, 5 ±1 52, 5 695 52, 5 38 ±2 140 6. 0 kW 700 280 ±1 G 6. 0 kW 280 280 ±2 G 200 1200 170 250 140 465 220 50 4. 0 kW 4. 0 kW 800 4. 0 kW Ø 100 mm 6. 0 kW Ø 120 mm 064_03 - GAS KITCHENS 07/2007 8 · 26 700 2 - CHARACTERISTICS OF THE APPLIANCES These appliances are used for professional purposes. Installation, repair and use must be carried out by expert personnel. These instructions for installation are for our gas kitchens set up for the category in the table on page 10. The data plate is located on the front part of the appliance (on the control panel). CAT/KAT II2H3B/P II2H3+ II2H3+ II2L3B/P 0051 II2ELL3B/P TIPO/TYPE MOD. [. . . ] Unscrew the nozzle-holder nut (42) and the bolts (46) and replace. Reassemble following the above procedure in the reverse order. 5. 3. 12 Solid top tap (55, Fig. 5) Remove the control panel after loosening the visible screws. Unscrew the gas and thermocouple unions (51 - 52 - 53 - 54) and remove them from the tap. Reassemble following the above procedure in the reverse order 5. 3. 8 Heating elements for electric oven GN 2/1 (fig. 4A) Unplug the appliance from the electrical mains!The lower heating element is placed under the bottom. The upper heating element is attached to the top of the cooking chamber. To remove the heating elements, loosen the screws that attach them to the corresponding flange, and pull the heating elements and relative wires forward. Use a screwdriver to disconnect the wires and install a new heating element in reverse order. 5. 3. 13 Solid top pilot burner (47, Fig. 5) Remove the cast-iron plate and work on the pilot. 5. 3. 14 Solid top ignition plug (49, Fig. 5) Proceed as above. 5. 3. 9 Heating elements for electric oven GN 1/1 (Fig. 4B) Unplug the appliance from the electrical mains!The lower heating element is placed under the bottom. The upper heating element is attached to the ceiling of the cooking chamber and the fan heating element is behind the back wall. To remove the heating elements, remove either the bottom and/or the rear wall, loosen the screws which fasten the heating element to the oven, and pull the heating element and relative wires forward. Disconnect the wires, and install a new heating element in reverse order. 5. 3. 15 Solid top thermocouple (48, Fig. 5) Remove the control panel after loosening the visible screws. Unscrew the nut (56) and remove the thermocouple from the pilot. Reassemble following the above procedure in the reverse order. 5. 3. 10 Fan for electric and gas ovens GN 1/1 (Fig. 4B) To replace the fan, remove the fan cover rear wall. Remove the fan (1) by loosening the locking nut (2). [. . . ] At any rate, it is appropriate to avoid contact between iron and steel since it produces rust. Any contact between stainless steel and iron (steel wool, pipeline chips, chalybeate waters) can start corrosion phenomena. As for mechanical cleaning, it is recommended to use only steel wool or natural, plastic or steel bristle brushes. Steel wool or brushes with stainless steel can cause rust due to rubbing. [. . . ]