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Manual abstract: user guide WHITE BROTHERS CYCLING AP-1SERVICE
Detailed instructions for use are in the User's Guide.
[. . . ] Push the air cap (#5) into the lower seat post tube (#1). Remove the air cap retainer ring (#17) using a small awl or small screwdriver. Push the stanchion assembly (#14) into the lower tube (#1) and the air cap will pop out. [. . . ] If no wear is detected, lube the DU bushing and the composite bushing (#19 pressed into lower tube at pin hole) with grease * (see note below). Apply a small amount of grease on the stanchion (#14) and insert the stanchion into the lower tube. Install a new o-ring (#9) onto the piston (#6). Apply grease to the piston o-rings and to the lower part of the lower tube. Insert the valve body (#7) through the piston (#6). WARNING Apply a small amount of Locktite 271 on the threads of the valve body (#7). Use an Allen wrench to carefully insert the piston and valve body into the lower tube. WARNING tighten the valve body, but do not over tighten. If the valve body is too tight, the stanchion assembly will bind when worked inside the lower tube. Work the stanchion assembly several times to make sure that the valve body is not too tight. Insert a new guide pin (#2) through the lower tube and stanchion assembly (Note you may need to rotate the stanchion assembly for the pin to fit properly). Apply Locktite 271 on the threads of the flat head screw (#13) and tighten the flat head screw into the guide pin. CAUTION do not over tighten the screw, as it will cause the stanchion to not work smoothly. Check to make sure that the stanchion assembly moves freely after tightening. [. . . ] Go Ride!
* Only use a non-lithium based suspension grease on the AP-1. Grand Junction, CO 81505 USA 1. 800. 999. 8277
Service Instructions for
Seat post service (27. 2 or 26. 8).
3 11 4 10 6 9 14 7 20 21 22 23 8 16 2 18 15 5 17 12
13 1
ITEM NO. 1 1 P4702 2 1 P4711 3 1 P4718 4 1 P4710 5 1 P4713 6 1 P4712 7 1 P4709 8 1 P4700 9 1 P4706 10 1 ZTA-ORING-015 11 1 P4708 12 1 ZTA-TVALVE 13 1 P4705 14 1 P4715 15 1 P4707 16 1 P4714 17 1 P4701 18 1 ZTA-ORING-203 19 1 100251 20 1 ZTA-VSPNG 21 1 ZTA-CVLV 22 1 ZTA-ADJ-1 23 1 ZTA-ORING-006 DESCRIPTION AP-1 Lower Tube 27. 2 Guide Pin AP-1 1/2" Topout Bumper Chamber Plug AP-1 Air Cap Piston AP-1 Valve Body AP-1 AP-1 Boot O-Ring 208 O-Ring 015 O-Ring 205 Tank Valve Flat Head Socket Cap Screw Stanchion & Bracket Assm. [. . . ]
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