User manual YAMAHA 20EH SERVICE MANUAL

[. . . ] 1 Version up the norm of EN60950 to EN60950-1 2 To change company name 3 Date 9 Jun. 2007 General manager of quality assurance div. INTRODUCTION EAU10112 Welcome to the Yamaha world of motorcycling!As the owner of the XP500/XP500A, you are benefiting from Yamaha's vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XP500/XP500A. [. . . ] If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Lubricate lever pivoting points if necessary. Make sure that all nuts, bolts and screws are properly tightened. Check operation of ignition circuit cut-off system. If system is not working correctly, have Yamaha dealer check vehicle. PAGE Rear brake G G G G G 6-21, 6-22, 6-23 2 6-18, 6-24 Throttle grip G G 3 4 G Wheels and tires G G G 6-19, 6-20 5 6-25 6-25 -- -- Brake levers Centerstand, sidestand Chassis fasteners Instruments, lights, signals and switches Sidestand switch G G G G G G G G G G 6 7 8 3-23 9 4-2 OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU45310 EAU36512 Starting the engine 1 2 3 4 5 6 7 8 9 Read the Owner's Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury. TIP This model is equipped with a lean angle sensor to stop the engine in case of a turnover. To start the engine after a turnover, be sure to turn the main switch to "OFF" and then to "ON". Failing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch. ECA10250 NOTICE See page 5-4 for engine break-in instructions prior to operating the vehicle for the first time. In order for the ignition circuit cut-off system to enable starting, the sidestand must be up. Turn the key to "ON" and make sure that the engine stop switch is set to " ". The following warning lights, indicator light and indicators should come on for a few seconds, then go off. The various parts in the engine wear and polish themselves to the correct operating clearances. During this period, prolonged full-throttle operation or any condition that might result in engine overheating must be avoided. EAU36531 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10310 EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 NOTICE G Keep the engine speed out of the tachometer red zone. G If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. G G G WARNING Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them and be burned. Do not park on a slope or on soft ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire. Do not park near grass or other flammable materials which might catch fire. 2 3 4 5 6 7 8 9 0­1000 km (0­600 mi) Avoid prolonged operation above 4000 r/min. NOTICE: After 1000 km (600 mi) of operation, the engine oil must be changed, and the oil filter cartridge or element replaced. [ECA11282] 1000­1600 km (600­1000 mi) Avoid prolonged operation above 6000 r/min. 5-4 PERIODIC MAINTENANCE AND ADJUSTMENT EAU17281 EWA15121 maintenance intervals. 1 2 3 4 5 6 7 8 9 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages. The intervals given in the periodic maintenance and lubrication chart should be simply considered as a general guide under normal riding conditions. However, depending on the weather, terrain, geographical location, and individual use, the maintenance intervals may need to be shortened. EWA10321 WARNING Turn off the engine when performing maintenance unless otherwise specified. G A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires. [. . . ] 3-23 Immobilizer system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Immobilizer system indicator light . . . . . . . . . . . . . 3-4 Indicator and warning lights. . . . . . . . . . . . . . . . . . . . . . . 3-3 C Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Catalytic converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Centerstand and sidestand, checking and lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25 Chain drive oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14 Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15 Coolant temperature gauge . . . . . . . . . . . . . . . . . . . . . . . 3-5 K Key identification number . . . . . . . . . . . . . . . . . . . . . . . . . . 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