User manual YAMAHA MAJESTY400-2004

[. . . ] OWNER'S MANUAL YP400 5RU-28199-E0 EAU26941 DECLARATION of CONFORMITY We Company: MORIC CO. , LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00, 5VS-00, 5VX-00, 3HT-00, 5UX-00, 5UX-10, 5KS-00 and 5KS-10 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1. 1. 1(2001-6), EN60950(2000) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC) Place of issue: Shizuoka, Japan Date of issue: Aug. 1st 2002 Kazuji Kawai representative name and signature INTRODUCTION EAU10110 Welcome to the Yamaha world of motorcycling!As the owner of the YP400, you are benefiting from Yamaha's vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. [. . . ] Check coolant level and vehicle for coolant leakage. 6-4 10 20 30 40 ANNUAL CHECK Every 20000 km 2 3 Sidestand, centerstand G G G G 4 5 6 7 8 9 16 * Sidestand switch 17 * Front fork Shock absorber assem18 * blies 19 * Electronic fuel injection 20 21 G G Engine oil Engine oil filter element G G G G G 22 * Cooling system 23 Final transmission oil G G 24 * V-belt Front and rear brake 25 * switches 26 Moving parts and cables G When the oil change indicator flashes (every 5000 km) Every 5000 km Every 3 years Every 20000 km G G PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. ITEM Throttle grip housing and cable Lights, signals and switches G G G G G CHECK OR MAINTENANCE JOB 1 10 20 30 40 Check operation and free play. Adjust the throttle cable free play if necessary. Lubricate the throttle grip housing and cable. Adjust headlight beam. ANNUAL CHECK EAU34490 1 2 3 4 5 6 7 8 9 27 * 28 * NOTE: G The air filters and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas. G Hydraulic brake service Regularly check and, if necessary, correct the brake fluid level. Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. Replace the brake hoses every four years and if cracked or damaged. G G G 6-5 PERIODIC MAINTENANCE AND MINOR REPAIR EAU18711 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed. 1 1 2 1. Cowling D EAU34281 2 3 1 2 34 1. Cowling E 5 Cowling A To remove the cowling 1. Remove the quick fasteners in the rear storage compartment, and then pull the cowling off as shown. NOTE: The quick fastener is removed by pushing the center pin in with a screwdriver, and then pulling the fastener out. 4 5 6 7 8 9 To install the cowling 1. Place the cowling in the original position, and then install the quick fasteners. NOTE: To install the quick fastener, push the center pin out so that it will protrude from the fastener head, insert the fastener into the cowling, and then push the protruding pin in until it is flush with the fastener head. Remove the screws. 6-6 PERIODIC MAINTENANCE AND MINOR REPAIR Cowlings C and D To remove one of the cowlings 1. Remove the grab bar by removing the grab bar bolts and collars. 1 1 2 3 4 5 1. Screw 1 2 1 2(×4) 3 1. Remove the screws, and then pull the cowling off. 1 6 7 1(×4) 1. Remove the screw access cover by pulling it off. 1. Screw 1 To install the cowling Place the cowling in the original position, and then install the screws. To install the cowling 1. [. . . ] 6-21 Tool kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36 Troubleshooting charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37 Turn signal indicator lights . . . . . . . . . . . . . . . . . . . . . . . . [. . . ]