User manual YAMAHA MAJESTY400-2005

[. . . ] OWNER'S MANUAL YP400 5RU-28199-E1 EAU26941 DECLARATION of CONFORMITY We Company: MORIC CO. , LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00, 5VS-00, 5VX-00, 3HT-00, 5UX-00, 5UX-10, 5KS-00 and 5KS-10 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1. 1. 1(2001-6), EN60950(2000) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC) Place of issue: Shizuoka, Japan Date of issue: Aug. 1st 2002 Kazuji Kawai representative name and signature INTRODUCTION EAU10110 Welcome to the Yamaha world of motorcycling!As the owner of the YP400, you are benefiting from Yamaha's vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. [. . . ] Owner's tool kit WARNING If you are not familiar with maintenance work, have a Yamaha dealer do it for you. EWA10330 WARNING This scooter is designed for use on paved roads only. If this scooter is 6-1 The owner's tool kit is located inside the rear storage compartment. (See page 3-16. ) Pull up the storage compartment mat, and then remove the owner's tool kit. The service information included in this manual and the tools provided in the owner's tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly. PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you. EWA10350 1 2 3 4 5 6 7 8 9 WARNING Modifications not approved by Yamaha may cause loss of performance and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes. 6-2 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17705 Periodic maintenance and lubrication chart NOTE: G The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. G From 50000 km, repeat the maintenance intervals starting from 10000 km. G Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km) NO. 1 * Fuel line 2 Spark plug ITEM G G G G 2 3 CHECK OR MAINTENANCE JOB 1 Check fuel hoses for cracks or damage. Check operation, fluid level and vehicle for fluid leakage. Check operation, fluid level and vehicle for fluid leakage. 6-3 10 Every 40000 km 20 30 40 ANNUAL CHECK 4 5 6 7 3 * Valves 4 5 Air filter elements V-belt case air filter element G G G G G 6 * Front brake G G 8 9 Whenever worn to the limit 7 * Rear brake G Whenever worn to the limit 8 Rear brake lock G G G G 9 * Brake hoses Every 4 years PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. 10 * Wheels ITEM G G CHECK OR MAINTENANCE JOB 1 Check runout and for damage. Check bearing play and steering for roughness. Lubricate with lithium-soap-based grease. Make sure that all nuts, bolts and screws are properly tightened. Check operation and shock absorbers for oil leakage. (See pages 3-5 and 6-12. ) Check oil level and vehicle for oil leakage. Check coolant level and vehicle for coolant leakage. 6-4 10 20 30 40 ANNUAL CHECK 1 11 * Tires G G G 2 3 4 12 * Wheel bearings 13 * Steering bearings 14 * Chassis fasteners 15 G G G G Every 20000 km Sidestand, centerstand G G G G 5 6 7 8 9 16 * Sidestand switch 17 * Front fork Shock absorber assem18 * blies 19 * Electronic fuel injection 20 21 G G Engine oil Engine oil filter element G G G G G 22 * Cooling system 23 Final transmission oil G G 24 * V-belt 25 * G When the oil change indicator flashes (every 5000 km) Every 5000 km Every 3 years When the V-belt replacement indicator flashes (every 20000 km) Front and rear brake switches G PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. 26 27 * 28 * ITEM Moving parts and cables Throttle grip housing and cable Lights, signals and switches G G G G G G CHECK OR MAINTENANCE JOB 1 Lubricate. Adjust the throttle cable free play if necessary. Lubricate the throttle grip housing and cable. 10 20 30 40 ANNUAL CHECK EAU34490 2 3 4 5 6 7 8 9 NOTE: G The air filters and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas. [. . . ] 6-6 T Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Tail/brake light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33 Throttle cable free play, checking. . . . . . . . . . . . 6-20 Throttle grip and cable, checking and lubricating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ]