User manual YAMAHA MAJESTY400-2007

[. . . ] OWNER'S MANUAL YP400 YP400A 5RU-28199-E3 EAU26943 DECLARATION of CONFORMITY We Company: MORIC CO. , LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1. 1. 1(2001-6), EN60950-1(2001) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC) Place of issue: Shizuoka, Japan Date of issue: 1 Aug. Contents To change contact person and integrate type-designation. 1 Version up the norm of EN60950 to EN60950-1 2 Date 9 Jun. [. . . ] ITEM G G NOTE: G The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. G From 50000 km, repeat the maintenance intervals starting from 10000 km. G Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km) CHECK OR MAINTENANCE JOB 1 10 Every 40000 km 20 30 40 Check fuel hoses for cracks or damage. Check operation, fluid level and vehicle for fluid leakage. Check operation, fluid level and vehicle for fluid leakage. 6-3 ANNUAL CHECK 4 5 6 7 8 9 1 * Fuel line 2 Spark plug G G 3 * Valves 4 5 Air filter elements V-belt case air filter element G G G G G 6 * Front brake G G Whenever worn to the limit 7 * Rear brake G Whenever worn to the limit 8 Rear brake lock G G G G 9 * Brake hoses Every 4 years PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. 10 * Wheels 11 * Tires 12 * Wheel bearings 13 * Steering bearings 14 * Chassis fasteners 15 ITEM G G G G G G G G G CHECK OR MAINTENANCE JOB 1 Check runout and for damage. Check bearing play and steering for roughness. Lubricate with lithium-soap-based grease. Make sure that all nuts, bolts and screws are properly tightened. Check operation and shock absorbers for oil leakage. (See pages 3-5 and 6-12. ) Check oil level and vehicle for oil leakage. Check coolant level and vehicle for coolant leakage. 6-4 10 20 30 40 ANNUAL CHECK Every 20000 km 2 3 Sidestand, centerstand G G G G 4 5 6 7 8 9 16 * Sidestand switch 17 * Front fork Shock absorber assem18 * blies 19 * Fuel injection 20 21 G G Engine oil Engine oil filter element G G G G G 22 * Cooling system 23 Final transmission oil G G 24 * V-belt 25 * G When the oil change indicator flashes (every 5000 km) Every 5000 km Every 3 years When the V-belt replacement indicator flashes (every 20000 km) Front and rear brake switches G PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. 26 ITEM Moving parts and cables Throttle grip housing and cable Lights, signals and switches G G G G G G CHECK OR MAINTENANCE JOB 1 Lubricate. Adjust the throttle cable free play if necessary. Lubricate the throttle grip housing and cable. 10 20 30 40 ANNUAL CHECK EAU34490 1 2 3 4 5 6 7 8 9 27 * 28 * NOTE: G The air filters and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas. G Hydraulic brake service Regularly check and, if necessary, correct the brake fluid level. Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. Replace the brake hoses every four years and if cracked or damaged. G G G 6-5 PERIODIC MAINTENANCE AND MINOR REPAIR EAU18712 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed. 1 1 2 1. Cowling D EAU34281 2 3 1 2 34 1. Cowling A 4 5 6 7 8 9 Cowling A To remove the cowling 1. [. . . ] 9-1 T Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Tail/brake light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34 Throttle cable free play, checking . . . . . . . . . . . 6-20 Throttle grip and cable, checking and lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ]