User manual YAMAHA XV1600 PARTS CATALOGUE

[. . . ] "AP" Alternate Parts "LM" Local Made (Parts need to be ordered locally) "F#" Frame No. Parts, which are to be supplied in an assembly, are listed with a dot(. ) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY . JET, PILOT . NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. [. . . ] PART NO. GASKET HOLDER, CLUTCH CABLE COVER DESCRIPTION 5JA9 REMARKS 55 214­11198­01 56 4WM­15441­00 57 4WM­15413­00 1 1 1 C6 FIG. PART NO. GEAR 3 SHAFT 2 GEAR, IDLER 2 SHAFT 1 GEAR, IDLER 1 STARTER ONE­WAY ASSY BOLT, HEXAGON SOCKET HEAD SHAFT BOLT, FLANGE WASHER, PLATE BOLT, FLANGE WASHER MOTOR ASSY . GEAR, STARTING MOTOR . CIRCLIP . BRUSH SET . O­RING . WASHER KIT . CAP . GASKET CORD, STARTER MOTOR NUT BOLT DESCRIPTION 5JA9 REMARKS 1 4WM­15515­00 2 4WM­15522­00 3 4WM­15517­00 4 4WM­15521­00 5 4WM­15512­00 6 4WM­15590­00 7 90110­08212 8 4WM­15659­00 9 90105­12584 10 90201­121H0 11 95817­08045 12 4WM­15653­00 13 4WM­81890­00 14 1VJ­15511­00 15 93440­11024 16 3AJ­81801­00 17 1FK­81847­00 18 3HE­81809­00 19 4G0­81871­00 20 11H­81844­00 21 4WM­81815­00 22 4XV­8182A­00 23 91314­06025 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 C7 FIG. DESCRIPTION GEAR, PRIMARY DRIVE KEY, FEATHER SPACER 1 BOLT PUSH LEVER ASSY SPRING AXLE, PUSH LEVER WASHER, PLATE CIRCLIP BEARING OIL SEAL BEARING BOLT PRIMARY DRIVEN GEAR COMP. PLATE, THRUST 1 CLUTCH BOSS ASSY . RING, CLUTCH BOSS . PLATE, SEAT . SPRING, CLUTCH BOSS . PLATE, FRICTION . PLATE, CLUTCH 1 PLATE, FRICTION 3 PLATE, CLUTCH 1 PLATE, PRESSURE 1 SPRING, CLUTCH 2 HOUSING, SPRING PLATE, PRESSURE 2 5JA9 REMARKS 1 4WM­16111­00 2 4WM­16193­00 3 4WM­16181­00 4 90101­12746 5 4WM­16340­00 6 4WM­16539­00 7 4WM­16382­00 8 92907­08600 9 99001­07600 10 93317­11020 11 93102­15212 12 93315­31502 13 91314­06020 14 4WM­16150­00 15 26H­16154­00 16 4WM­16370­00 17 26H­16385­00 18 26H­16384­00 19 1FK­16383­00 20 26H­16321­00 21 26H­16324­00 22 26H­16307­00 23 26H­16324­00 24 1FK­16351­00 25 4NK­16334­00 26 1FK­16335­00 27 1FK­16352­00 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 7 1 1 1 1 C8 FIG. PART NO. BOLT BEARING (B6003C4) ROD, PUSH 1 WASHER, LOCK NUT ROTOR DESCRIPTION 5JA9 REMARKS 28 97007­06025 29 93306­00304 30 4XV­16356­01 31 90215­25218 32 90170­20323 33 4WM­81673­00 6 1 1 1 1 1 C9 FIG. DESCRIPTION AXLE, MAIN GEAR, 4TH PINION (32T) WASHER CIRCLIP GEAR, 2ND/3RD PINION (19T/25T) GEAR, 5TH PINION (28T) CIRCLIP WASHER, PLATE BEARING BEARING AXLE, DRIVE GEAR, 5TH WHEEL (21T) GEAR, 2ND WHEEL (30T) WASHER CIRCLIP GEAR, 3RD WHEEL (29T) WASHER CIRCLIP GEAR, 4TH WHEEL (29T) GEAR, 1ST WHEEL (39T) WASHER, PLATE (0. 9T) CIRCLIP BEARING (B6205DU8) BEARING COLLAR O­RING OIL SEAL 5JA9 REMARKS 1 4WM­17411­00 2 4NK­17141­01 3 90209­25196 4 93440­28062 5 4NK­17121­01 6 4NK­17151­00 7 93410­23056 8 90201­232K5 9 93306­37806 10 93306­30441 11 4WM­17421­00 12 4NK­17251­00 13 4NK­17221­01 14 90209­32231 15 93440­34025 16 4NK­17231­01 17 90209­27192 18 93440­30077 19 4NK­17241­01 20 4NK­17211­01 21 90201­256K6 22 93410­25017 23 93306­20550 24 93305­20607 25 90387­3015P 26 93210­30660 27 93103­38184 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 C10 FIG. DESCRIPTION CASE, TRANSFER 1 BEARING BEARING (B6206C3) CLEANER SPROCKET, CHAIN DRIVE MIDDLE DRIVEN SHAFT ASSY CHAIN, PRIMARY GASKET 1 GASKET 2 CASE, TRANSFER 2 OIL PUMP ASSY . SCREW, PAN HEAD . O­RING . PIN, DOWEL GASKET, PUMP CASE BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD BOLT, FLANGE GASKET PIN, DOWEL BOLT OIL SEAL O­RING COLLAR PLUG, STRAIGHT SCREW GASKET STRAINER 2 5JA9 REMARKS 1 4WM­17541­01 2 93306­20715 3 93306­20601 4 4WM­13286­00 5 4WM­17682­00 6 4WM­1755A­00 7 4WM­16139­00 8 4WM­17929­00 9 4WM­17931­00 10 4WM­17542­00 11 4WM­13100­00 12 90157­06124 13 93210­48214 14 93603­07073 15 4WM­13116­00 16 90110­06222 17 90110­06225 18 95814­08016 19 90430­08119 20 99530­10114 21 91314­06025 22 93102­40330 23 93210­30660 24 90387­304K7 25 90340­14132 26 214­11198­01 27 4WM­13421­00 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 3 2 1 1 2 6 1 1 1 1 1 1 C11 FIG. PART NO. CAP PLATE, CAP BOLT, HEXAGON SOCKET HEAD GASKET, 3 BOLT BOLT PIN, DOWEL JOINT O­RING BOLT PLUG, OIL LEVEL O­RING NUT WASHER, LOCK NUT PIN, DOWEL BOLT COVER PLUG, STRAIGHT SCREW O­RING BOLT, BUTTON HEAD GASKET O­RING BOLT BOLT PIN, DOWEL STAY DESCRIPTION 5JA9 REMARKS 28 4WM­17631­00 29 4WM­1763A­00 30 90110­06004 31 4WM­17932­00 32 91317­06030 33 91317­06040 34 99530­10114 35 4WM­13132­00 36 93210­23326 37 91317­06025 38 4WM­15362­00 39 93210­27370 40 90179­22698 41 90215­30233 42 90179­08004 43 99530­10114 44 91314­08050 45 4WM­15779­00 46 90340­32140 47 93210­32172 48 92014­06010 49 90430­06016 50 93210­92448 51 91314­06050 52 91314­08055 53 99530­10114 54 4WM­17613­00 1 1 3 1 2 13 2 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 5 2 2 1 C12 FIG. PART NO. BOLT BOLT, FLANGE PIN SLIDER PIN, DOWEL COVER RING, RUBBER PLATE 1 PLATE 2 GROMMET WASHER BOLT, FLANGE BOLT CLAMP BOLT, HEXAGON SOCKET HEAD PULLEY, BELT NUT WASHER, LOCK DESCRIPTION 5JA9 REMARKS 55 91317­08030 56 95814­08050 57 99480­10018 58 4WM­17653­00 59 93606­76259 60 4WM­17076­00 61 4WM­15449­00 62 4WM­17665­01 63 4WM­17675­00 64 4H7­15486­00 65 90209­06096 66 95807­06012 67 91314­06035 68 90462­06003 69 90110­08002 70 4WM­17651­00 71 90179­22698 72 90215­30233 4 3 2 2 2 1 1 1 1 1 1 1 5 1 2 1 1 1 C13 FIG. DESCRIPTION SHIFT CAM ASSY . BEARING . SPACER . PIN, DOWEL . PLATE, STOPPER . SEGMENT . PIN, DOWEL . SCREW, COUNTERSUNK . SPRING, COMPRESSION . POINT, NEUTRAL . PLATE, SIDE 2 . SCREW . PIN, DOWEL FORK, SHIFT 1 FORK, SHIFT 2 FORK, SHIFT 3 BAR, SHIFT FORK GUIDE 1 5JA9 REMARKS 1 4WM­18540­00 2 93306­90602 3 90560­30234 4 93603­10049 5 4NK­18141­00 6 4NK­18185­00 7 93604­12037 8 90151­06013 9 90501­06022 10 4UN­18542­00 11 4UN­18566­00 12 90149­05321 13 93604­16092 14 4WM­18511­00 15 4WM­18512­00 16 4WM­18513­00 17 4NK­18531­00 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 2 C14 FIG. PART NO. BOLT WASHER, LOCK STOPPER LEVER ASSY BOLT HOOK, SPRING SPRING, TENSION SHIFT SHAFT ASSY . SPRING, TENSION SHIFT PEDAL ASSY . COVER, SHIFT PEDAL WASHER, PLATE CIRCLIP COVER, DUST SHIFT SHAFT ASSY . COVER, DUST SHIFT LEVER ASSY . COVER, DUST BOLT ROD, SHIFT NUT NUT DESCRIPTION 5JA9 REMARKS 1 90109­08441 2 90215­08115 3 26H­18140­02 4 90109­063F8 5 132­16346­00 6 90507­14064 7 4WM­18101­01 8 90506­08227 9 4WM­18110­01 10 4NK­18113­00 11 90201­127E1 12 99001­10600 13 4WM­18154­00 14 4WM­18130­00 15 2H9­18154­00 16 4WM­18150­01 17 2H9­18154­00 18 91314­06020 19 4WM­18115­00 20 95304­08700 21 90170­08358 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 C15 FIG. BOLT, FLANGE NUT, SELF­LOCKING BOLT, FLANGE CAP, TOOL BOX BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE NUT, SELF­LOCKING STAY, ENGINE 5 STAY, ENGINE 5 BOLT, FLANGE STAY, ENGINE 2 STAY, ENGINE 3 BOLT, FLANGE NUT, SELF­LOCKING STAY, ENGINE 3 BOLT, FLANGE STAY 1 BOLT PLUG STAY, MUFFLER 1 BOLT, HEXAGON SOCKET HEAD BOLT, BUTTON HEAD STOPPER, MAIN STAND TOOL KIT 5JA9 REMARKS 1 4WM­21110­10 2 4WM­21190­00 3 90105­12208 4 95607­12200 5 95827­10035 6 4WM­21399­00 7 90105­12208 8 90105­12309 9 90105­126A6 10 95607­12200 11 4WM­21314­00 12 4WM­21318­00 13 95827­10016 14 4WM­21315­00 15 4WM­21316­00 16 90105­10170 17 95607­10200 18 4WM­21317­00 19 95827­10025 20 4WM­2137F­00 21 90111­10003 22 90338­09012 23 4WM­21445­01 24 90110­10191 25 92017­10020 26 3VR­27114­00 27 4WM­28100­00 1 1 1 1 2 2 2 1 1 4 1 1 4 1 1 2 2 1 4 1 2 2 1 2 2 1 1 D2 FIG. PART NO. BAND DESCRIPTION 5JA9 REMARKS 28 55K­2811G­00 1 D3 FIG. DESCRIPTION 5JA9 REMARKS UR VDBMA UR DPS/LYNM9 UR FOR VDBMA UR FOR DPS 1 4WM­Y2150­G0­P2 FRONT FENDER ASSY 4WM­Y2150­J0­9X FRONT FENDER ASSY 2 4WM­21570­C0 4WM­21570­D0 3 91314­08025 . GRAPHIC SET, FRONT FENDER . GRAPHIC SET, FRONT FENDER BOLT 1 1 1 1 4 1 1 1 1 1 2 4 1 2 3 1 1 1 1 1 1 1 1 1 4 4 4WM­Y2161­G1­P2 REAR FENDER COMP. 4WM­Y2161­J1­9X REAR FENDER COMP. 5 4WM­2165A­C0 4WM­2165A­D0 6 99247­00080 7 90119­06056 8 92014­08025 9 4WM­21649­00 10 4WM­21638­00 11 90480­15061 12 4NK­21735­00 13 4WM­2164F­00 14 4WM­2164G­00 15 4WM­21541­00 16 4WM­21542­00 17 4WM­2174X­00 18 4WM­2174Y­00 . GRAPHIC SET, REAR FENDER . GRAPHIC SET, REAR FENDER EMBLEM, YAMAHA BOLT, WITH WASHER BOLT, BUTTON HEAD DAMPER DAMPER 1 GROMMET SEAL 2 STAY 1 STAY 2 DAMPER 1 DAMPER 2 DAMPER DAMPER UR VDBMA UR DPS/LYNM9 UR FOR VDBMA UR FOR DPS 19 4WM­21629­00­P4 GUARD, MUD 4WM­21629­00­P2 GUARD, MUD 20 90119­06060 BOLT, WITH WASHER UR VDBMA UR LYNM9 FOR DPS D4 FIG. DESCRIPTION 5JA9 REMARKS UR VDBMA UR DPS UR VDBMA UR DPS 1 4WM­21711­00­P4 COVER, SIDE 1 4WM­21711­00­KU COVER, SIDE 1 2 4WM­21721­00­P4 COVER, SIDE 2 4WM­21721­00­KU COVER, SIDE 2 3 90149­06328 4 90202­06172 5 90480­13567 SCREW WASHER, PLATE GROMMET 1 1 1 1 2 2 4 1 1 1 1 3 3 1 1 1 1 2 2 1 1 1 1 1 1 2 1 6 4WM­2117X­00­P4 COVER 9 4WM­2117X­00­KU COVER 9 7 4WM­2117Y­00­P4 COVER 10 4WM­2117Y­00­KU COVER 10 8 98507­06014 9 92907­06600 10 95027­06012 11 90183­06053 12 90183­05068 13 4WM­2177G­00 14 95807­06014 15 90387­07717 16 51Y­82122­00 17 26H­21746­00 18 4WM­2172E­00 19 95707­06500 20 90119­06194 21 4WM­2172K­00 22 95807­06010 23 4WM­21267­00 SCREW, PAN HEAD WASHER, PLATE BOLT, FLANGE NUT, SPRING NUT, SPRING BOX, BATTERY BOLT, FLANGE COLLAR SEAT, BATTERY DAMPER STAY, SIDE COVER 1 NUT, FLANGE BOLT, WITH WASHER BRACKET 1 BOLT, FLANGE SHEET 2 UR VDBMA UR DPS UR VDBMA UR DPS D5 FIG. PART NO. EMBLEM 1 EMBLEM 1 DESCRIPTION 5JA9 REMARKS 24 3LS­21781­00 25 3LS­21781­00 1 1 D6 FIG. PLUG, TAPER BEARING BUSH SHIM COVER, THRUST 1 AXLE, WHEEL NUT, SELF­LOCKING WASHER, PLATE COVER ARM, RELAY ARM 1 BEARING COLLAR BOLT NUT, U WASHER, PLATE BEARING COLLAR BOLT NUT, U WASHER, PLATE BEARING OIL SEAL BUSH, BIMETAL FORMED O­RING CASE, CHAIN 5JA9 REMARKS 1 4WM­22110­00 2 90336­28053 3 93317­42550 4 4WM­22184­00 5 3XV­22127­00 6 3FV­22128­00 7 3GM­25381­A0 8 90185­18104 9 90201­186M4 10 4KM­2219X­00 11 4WM­2217A­00 12 4WM­2217M­00 13 93317­42060 14 90387­122J6 15 90101­12002 16 95617­12100 17 90201­127J6 18 93317­41761 19 90387­126T1 20 90101­12673 21 95617­12100 22 90201­126A7 23 93317­31771 24 93109­17071 25 90384­18157 26 93210­18397 27 4WM­22311­00 1 1 2 1 2 2 1 1 1 2 1 2 1 1 1 1 1 2 1 1 1 1 1 2 4 4 1 D7 FIG. DESCRIPTION BOLT, WITH WASHER CASE, CHAIN 2 BOLT, WITH WASHER NUT, SPRING DAMPER SHOCK ABSORBER ASSY, REAR COLLAR BOLT NUT, SELF­LOCKING COLLAR BOLT NUT, U WASHER, PLATE 5JA9 REMARKS 28 90119­06217 29 4WM­22312­00 30 90119­06001 31 90183­06053 32 22F­2139X­00 33 5JA­22210­00 34 90387­1214E 35 90101­12695 36 95607­12200 37 90387­127W0 38 90101­10659 39 95617­10100 40 90201­101J1 2 1 3 1 1 1 1 1 1 1 1 1 1 D8 FIG. [. . . ] PART NO. BOLT DAMPER, FLASHER 1 PLUG, BLIND STAY, 9 BOLT, FLANGE APRON, NUMBER PLATE BOLT, WITH WASHER BRACKET, REFLECTOR 1 BOLT, FLANGE BOLT, FLANGE BRACKET BRACKET, LICENSE REAR REFLECTOR ASSY NUT, FLANGE BRACKET, LICENSE HOSE DAMPER 2 COVER, OUTER 1 DESCRIPTION 5JA9 REMARKS 28 91314­08016 29 4NK­83321­00 30 4NK­83345­00 31 5JA­2317W­20 32 95024­06012 33 4YU­8454F­00 34 90119­06217 35 5JA­2113J­00 36 95024­06012 37 95027­06010 38 5KS­84703­10 39 5JA­84751­00 40 3Y6­85130­02 41 95707­05500 42 4WM­21685­10 43 90446­07114 44 42U­21639­00 45 4NK­23122­01 2 4 2 1 2 1 1 1 2 3 1 1 1 1 1 1 1 1 E15 FIG. DESCRIPTION SPEEDOMETER ASSY . CASE, METER UPPER . CASE, METER LOWER . SCREW, TAPPING . SCREW, TAPPING . SCREW, TAPPING . SCREW, PAN HEAD . WASHER . WASHER . BRACKET, METER . BULB (T3. 4 12V­80MA) . BULB SCREW, PAN HEAD WASHER, PLATE DAMPER COLLAR COVER, METER MOLE 1 MOLE 2 MOLE 3 SCREW PLATE EMBLEM 5JA9 REMARKS 1 4WM­83500­30 2 4WM­8353E­01 3 4WM­8353F­01 4 97707­40016 5 90164­04023 6 97707­40010 7 98507­03008 8 92907­03100 9 92907­03600 10 4WM­83519­00 11 4WM­83517­10 12 5JA­83517­00 13 98507­05020 14 90201­05036 15 4WM­83513­00 16 90387­050T5 17 4WM­83559­00 18 4WM­28345­01 19 4WM­28346­00 20 4WM­28347­00 21 90149­06264 22 4U5­2176E­00 23 4TR­2413B­00 1 1 1 4 1 1 2 2 2 1 3 4 3 3 3 3 1 1 1 1 3 3 1 F2 FIG. DESCRIPTION HEADLIGHT UNIT ASSY . RING, MOUNTING . RIM, HEADLIGHT . LENS ASSY . RING, RETAINING . SCREW, PAN HEAD . WASHER, SPRING . SCREW, RIM ADJUSTING . NUT, ADJUSTING . SPRING, SCREW . SPRING, SET . BULB (12V­60/55W) . COVER, SOCKET BODY ASSY . DAMPER, HEADLIGHT 1 SCREW, COUNTERSUNK GROMMET BOLT, FLANGE BOLT, FLANGE WASHER, PLATE COLLAR 5JA9 REMARKS 1 4WM­84310­00 2 4WM­84394­00 3 4WM­84315­00 4 4NK­84320­00 5 2F9­84395­00 6 98502­04008 7 92902­04100 8 341­84331­60 9 198­84334­60 10 5G2­84332­60 11 290­84124­21 12 2F9­84314­00 13 3SX­84397­00 14 4WM­84330­00 15 42X­84366­00 16 90152­05005 17 90480­16233 18 95027­06016 19 95027­06025 20 90201­060A3 21 90387­0610J 1 1 1 1 1 3 3 2 2 2 1 1 1 1 2 2 1 1 2 3 2 (H4)HALOGEN F3 FIG. DESCRIPTION TAILLIGHT ASSY . BULB, TAILLIGHT (12V­21/5W) . LENS, TAILLIGHT . CORD ASSY . GASKET, TAILLENS . SCREW, TAPPING . SCREW, TAPPING . GROMMET DAMPER COLLAR COLLAR NUT WASHER, PLATE DAMPER CORD, TAILLIGHT 5JA9 REMARKS 1 5JA­84700­00 2 31L­84714­00 3 4YP­84721­00 4 4WM­84735­00 5 4NK­84702­00 6 97707­40516 7 97780­40525 8 5BN­84154­00 9 4WM­84527­00 10 90387­06574 11 90387­06028 12 95307­06600 13 90201­065G8 14 5BN­84553­00 15 4WM­84717­00 1 1 1 1 1 2 3 1 1 2 1 3 3 3 1 F4 FIG. [. . . ]