User manual YAMAHA YZF-R6 99

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Manual abstract: user guide YAMAHA YZF-R6 99

Detailed instructions for use are in the User's Guide.

 [. . . ] EB000000

YZF-R6 SERVICE MANUAL ©1998 by Yamaha Motor Co. ,  Ltd. First edition,  August 1998 All rights reserved. Any reproduction or unauthorized use without the written permission of Yamaha Motor Co. ,  Ltd. is expressly prohibited. 

EB001000

NOTICE
This manual was produced by the Yamaha Motor Company,  Ltd.  [. . . ] Insert two bolts 2 of the proper size,  as shown in the illustration,  into the main axle assembly bearing housing. Tighten the bolts until they contact the crankcase surface. Continue tightening the bolts until the main axle assembly comes free from the upper crankcase. 

EAS00421

CHECKING THE SHIFT FORKS The following procedure applies to all of the shift forks. Check: S shift fork cam follower 1 S shift fork pawl 2 Bends/damage/scoring/wear !Check: S shift fork guide bar Roll the shift fork guide bar on a flat surface. Replace. 

WARNING
Do not attempt to straighten a bent shift fork guide bar. 

4-89

TRANSMISSION

ENG

3. Check: S shift fork movement (along the shift fork guide bar) Rough movement !Replace the shift fork(-s) and shift fork guide bar as a set. 

EAS00422

CHECKING THE SHIFT DRUM ASSEMBLY 1. Check: S shift drum grooves Damage/scratches/wear !Replace the shift drum assembly. 
EAS00425

CHECKING THE TRANSMISSION 1. Measure: S main axle runout (with a centering device and dial gauge 1 ) Out of specification !Measure: S drive axle runout (with a centering device and dial gauge 1 ) Out of specification !Check: S transmission gears Blue discoloration/pitting/wear !S transmission gear dogs Cracks/damage/rounded edges !Replace the defective gear(-s). 

4-90

TRANSMISSION

ENG

4. Check: S transmission gear engagement (each pinion gear to its respective wheel gear) Incorrect !Reassemble the transmission axle assemblies. Check: S transmission gear movement Rough movement !Check: S circlips Bends/damage/looseness !Replace. 

INSTALLING THE TRANSMISSION 1. Install: S main axle assembly S shift fork "C" S shift drum assembly S shift fork "R" S shift fork "L" S springs S shift fork guide bars S drive axle assembly NOTE: S Carefully position the shift forks so that they are installed correctly into the transmission gears. S Install shift fork "C" into the groove in the 3rd and 4th pinion gear on the main axle.  [. . . ] black 2

S Check the fuel sender for continuity. NO the fuel

12 14 25 29

Fuel sender CDI unit Fuel level indicator light Combination meter

8-56

SELF-DIAGNOSIS
EB812405

ELEC

3. Wire harness S Check the wire harness for continuity. NO Replace or replace the wire harness. 

8-57

TRBL SHTG
CHAPTER 9.  [. . . ]

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