User manual YASHICA ELECTRO 35 GTN

[. . . ] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Sustainability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Standard Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 2 Drillers Advantage More Power. Blazing fast set ups. Maximum productivity is the advantage with the Cat ELECTRO 35 GTN Track Drill. Fast cycle times and a low operating cost are achieved through our customer-inspired designs such as top of class power, air, fast set-ups and a reliable rock drill. Equipment life cycle is long thanks to our durable Cat components and maintenance friendly designs. 3 Carousel Rod Changer Fast. [. . . ] Dependable. To improve your overall productivity, our new carousel rod changer significantly reduces rod change time. Additionally the carousel is supported by a sturdy feed and the extension boom allowing for large pattern coverage so fewer set ups are required. Unlike linear alternatives, our carousel rod changer weighs less and holds more rods, allowing the boom extension to reach further and drill deeper while maintaining stability. The feed and carousel rod changer can accommodate multiple lengths and diameters of drill steel. Additional Features • Six rod carousel • Drill steel diameters 51 mm, 60 mm and 68 mm • Drill steel lengths 3. 66 m or 4. 27 m (12 or 14 ft) with a 6. 1 m (20 ft) starter rod • Deep multi-pass hole depth to 31. 1 m (102 ft) • Unique gate design always keeps a rod in position; ready to load • Multiple functions are run simultaneously to save process time • Heavy-duty, dual rod grippers assist with rod changes and are sized to last • Patented breakout wrench system, used in conjunction with the dual rod grippers, helps break loose stubborn joints, saves time and eliminates damage to centralizers • Precise positioning function indexes and locks, eliminating the need for troublesome switches and sensors that are failure prone due to the elements and vibration • Indexing the rods allows for even wear and longer life of drill rods • Corrosion resistant and self-lubricating pivot points eliminate manual lubrication 4 Sturdy Boom and Feed Support the Carousel Rod Changer • The 2. 4 m (8 ft) boom extends an additional 0. 9 m (3 ft) for larger pattern coverage with fewer set ups • The boom swing capability is 9° L to 29° R for wide pattern coverage • Heavy-duty boom is constructed of thick square tubing with steel plate reinforcements in key areas to add strength • Feed table is 2. 7 m (9 ft) with a 0. 9 m (3 ft) extension. It resists torsion and thrust loads due to high strength steel channels with diagonal internal bracing. • A new, patented, hose tensioning method keeps hoses on the drum, sheaves are used to prolong long hose life and a feed chain auto­ tensioner feature reduces adjustment time • Feed wear pads are replaceable with patent pending adjusters • Planetary gearbox feed drive is capable of 4354 kg (9, 600 lb) feed force and 36. 9 mpm (121 fpm) speed • LED lighting on the feed illuminates the carousel and hole site for around the clock drilling 5 Rock Drills Reliable. Low operating cost. Standard on the ELECTRO 35 GTN is the HPR5128 hydraulic powered percussion rock drill rated at 28 kW (37. 5 hp) output energy with dual hydraulic variable rotation motors producing 1898 N∙m (1, 400 lbf-ft) torque New Automated Rock Drill Lube System Peak performance is sustained when your rock drill is kept lubricated, cool, and automatically maintained with our new Auto Rock Drill Lube System. Operators no longer have to stop drilling to manually grease the rock drill every two hours. • Saves more than forty hours a year over manual greasing • Components reach full life expectancy at proper lube intervals • Grease reservoir stores supply for up to five 8-10 hour shifts • A timer board cycles the grease pump throughout the day eliminating maintenance time • High and low pressure conditions are continually monitored through the display screen 6 Reliable Performer Low cost of ownership and reliability are yours with renowned Cat ® Rock Drills. Building on a legacy of simplistic power, these drills have long life expectancy and are field serviceable. The frame supports the upper machine weight plus the added hammer pressure of percussive drilling, yet the ELECTRO 35 GTN remains extremely maneuverable thanks to its low center of gravity, high ground clearance, and independent track oscillation. Frame You can rely on a maintenance free and long lasting base for your drill because each frame is designed and thoroughly inspected in-house. All weld inspections are certified to CWI or CAWI standards. • High quality steel • Welds are magnetic particle inspected • Vibratory stress tested • Designed to our best-built standards Undercarriage Get there faster on a Cat 315C Undercarriage. You can quickly and precisely position the ELECTRO 35 GTN at drill patterns thanks to the agility of independent track oscillation. Further, the best-built design and high ground clearance allow you to confidently tram rough terrain between benches. • Highly Maneuverable – Dual tram speed 4. 0 km/h (2. 5 mph) – Gradeability 35° – Ground clearance 406 mm (16 in) – Wide triple grousers 380 mm (15 in) – Oscillation ±11°; hydraulic cylinder controlled • Durable – Robust strut design is resistant to failures – Easy installation and removal of shoes – Rebuildable Ground clearance 406 mm (16 in) 12 Solid Structures Get long-lasting reliability and performance. • Cat Grease Lubricated Track (GLT) – Each track joint is sealed to retain the grease between the pin and bushing – Improves internal wear life by over 25% than sealed track – Track noise is reduced because there is no metal to metal contact between the pin and bushing – The grease lubricant prevents frozen or seized track joints – Overall system wear life is enhanced due to sprocket wear improvements 13 Dust Collection Contain it – quickly and quietly. Powered to clean holes up to 152 mm (6 in), the ELECTRO 35 GTN dry dust collection system is efficient, quiet and it consumes less power than traditional dust collectors. • Preventive maintenance programs are available to maximize your return on investment, achieve full equipment life cycle, and managing costs • Guaranteed maintenance contracts help you forecast your businesses needs and strategically plan for service and parts expenses • Best-in-class parts availability because Cat dealers understand the value of your uptime • Operator training to help boost your productivity • Genuine Cat Remanufactured parts are available 16 With the maintenance friendly designs, your service access is safe and efficient. Servicing a Cat Track Drill is very straightforward thanks to well-organized electrical/hydraulic arrangements and logically located components which contribute to its valued simplicity and ease of maintenance. Systems are designed for durability and easy maintenance so your equipment life cycle is long, operating costs are lower and Cat drills maintain a high resale value. Features • Cat ET Software is used to troubleshoot the equipment • Enclosure has gull-wing doors lifted with gas springs • Interior and exterior LED lighting throughout the drill and under the canopy • The canopy can be completely removed via four pinning points and lifting lugs • Electric pump for filling hydraulic tank • Grease reservoir is easily accessible for changing coupling grease • Pumps and valves are conveniently arranged for service • Service areas are designed with three points of contact for safe access • Hose routings include bulkhead clamps to allow for shorter hose runs and easier replacements Walk-in Service Station To further assist you with troubleshooting and maintenance, the ELECTRO 35 GTN has a unique walk-in service station inside of the drill enclosure. The water tank swings out allowing covered access to major service points for the engine, compressor, air conditioning, valves for the boom and water injection systems and more. [. . . ] Systems are designed for durability and easy maintenance so your equipment life cycle is long, operating costs are lower and Cat drills maintain a high resale value. Features • Cat ET Software is used to troubleshoot the equipment • Enclosure has gull-wing doors lifted with gas springs • Interior and exterior LED lighting throughout the drill and under the canopy • The canopy can be completely removed via four pinning points and lifting lugs • Electric pump for filling hydraulic tank • Grease reservoir is easily accessible for changing coupling grease • Pumps and valves are conveniently arranged for service • Service areas are designed with three points of contact for safe access • Hose routings include bulkhead clamps to allow for shorter hose runs and easier replacements Walk-in Service Station To further assist you with troubleshooting and maintenance, the ELECTRO 35 GTN has a unique walk-in service station inside of the drill enclosure. The water tank swings out allowing covered access to major service points for the engine, compressor, air conditioning, valves for the boom and water injection systems and more. A boom-mounted camera constantly monitors the front of the drill so you have constant visibility when working inside the service center. 17 Safety Built-in protection. Operator Training for Safety • High quality materials and trainers for operation, maintenance, and service • Classroom style training available • Hands-on training with your local Cat dealer 18 Loaded with numerous safety features, the Cat Track Drills are designed to provide a safe working environment for operators as well as maintenance and service technicians. ELECTRO 35 GTN Track Drill Safety Features • Non-slip, heavy duty steps and handles are strategically placed • Three points of contact at all steps • Quick and easy access to service points • Four external safety shutdowns at ground level • Two cameras and two viewing monitors • Mirrors and high-resolution cameras to assist in safely moving the machine • LED lighting inside and out, on the feed and in all service compartments • Flashing motion beacon and alarm • Slideout battery tray for easy change out • Fire extinguishers Walk-in Service Station Safety Features • Tramming is locked out • Covered access to major service points • Camera on the feed allows for total visibility Cab Safety Features • ROPS/FOPS cab • High visibility with 3. 8 m2 (41. 76 ft2) of tinted safety glass • Slim structure members minimize visual obscurity • Skylight allows viewing the top of the feed and has a sliding sunshade • Mirrors and high-resolution cameras assist in safely moving the machine • High resolution monitor for Smart Drill Monitoring System • Operational lock-out lever in cab seat prevents engine start and operation • Ground level shutdowns • Tram control by lever or foot pedal • Easy-grip pedals and footrest are rubber covered • Heavy duty handles • Fire extinguishers • Three speed window wipers 19 Sustainability For generations to come. To increase efficiency and productivity for you, Cat Drill designs leverage technology and innovations that help to minimize the environmental impact of mining. We strive to provide products, services and solutions that use our natural resources wisely. ELECTRO 35 GTN Sustainability Features • Fuel economy is achieved with three speed throttle control • Product Link for optimum fleet management • Smart Drill Monitor automatically adjusts power to the rock condition requirements • Auto lube systems are clean and efficient • Remanufactured components are available • Major components can be rebuilt 20 ELECTRO 35 GTN Track Drill Specifications General Data Hole Diameter Range Hole Depth Maximum Engine Compressor Rock Drill HPR5128 88. 9 mm3. 5 in­ 152. 4 mm 6. 0 in 31 m 102. 5 ft Cat C11 Tier 3, 261 kW (385 bhp) @ 1, 800 rpm 15. 1 m3/min 534 cfm 28 kW 38 hp Cooler Package @ 2, 000 rpm Fan Assembly 654 m3/min 1067 mm 23, 100 cfm 42 in • AKG four vertical sections; compressor, engine, hydraulic and air after cooler • Sized for ambient capability of 52° C (125° F) • Hydraulic fan drive with temperature compensated speed control Hydraulic System • • • • • • • • • Pressure compensated axial piston pumps running at 2, 340 rpm Cooling fan with axial piston variable control pump Dust collector gear pump Convenient pressure gauges and test taps installed Full flow 5 micron filtration Electric fill pump 416 L (110 gal) Full flow cooling Sight gauge with electronic safety shutdown on low level Dimensional Specifications and Weights Operating Length Tramming Length Shipping Length Shipping Width Shipping Height Shipping Weight (base machine) 7. 62 m 10. 62 m 11. 45 m 2. 59 m 3. 51 m 20 411 kg 25 ft 34 ft 10 in 37 ft 7 in 8 ft 6 in 11 ft 6 in 45, 000 lb Undercarriage Wide Triple Grouser Pads Gradeability Ground Clearance Ground Pressure Track Gauge Tram Speed (2 speed) Track Oscillation • • • • 380 mm 35 deg 400 mm 0. 91 bar 2032 mm 1. 61/ 4. 02 km/h ±11 deg 15 in 15. 75 in 13. 2 psi 80 in 1. 0/ 2. 5 mph Air Compressor Engine Direct Driven 252 L/sec @ 534 cfm @ 9. 6 bar 140 psi • Screw-type compressor • Direct drive 1. 25 gear ratio running at 2, 250 rpm • Dual filter elements Shutdown Features • • • • • Low engine oil pressure High engine water temperature High compressor discharge temperature Low hydraulic oil level Emergency stop (4 locations) Hydraulic motor-driven track assemblies with towing disconnects Cat 315C Spring applied disc brakes Triple rock grousers Power Train Cat C11 Tier 3 Diesel @ 1, 800 rpm Ambient Temperature Capability Altitude Before Derating Fuel Tank 287 kW 52° C 2286 m 598 L 385 hp 125° F 7, 500 ft 158 gal • • • • • • • • • • • • • • • Instrumentation Tachometer Fuel gauge Water temperature Engine hour meter Drill hour meter Drill mode meter Tram mode meter Oil pressure Fuel consumption Compressor temp Voltage Drill rotation pressure Drill hammer pressure Drill feed pressure Blow air pressure • Six (6) cylinder, electronically controlled, water-cooled, turbocharged and air-to-air after-cooled • Three position engine rpm throttle 1, 000 rpm, 1, 500 rpm and 1, 800 rpm • Cat dual air filter elements 21 ELECTRO 35 GTN Track Drill Specifications Dust Collecting System Filter Area Abrasive Resistant Suction Hose Top Change Filter Elements • • • • • • 16 m2 152. 4 mm Quantity 4 172 ft2 6 in Smart Drill Drilling System • Operator-selected, smooth, electrical control system for all drilling functions • Monitors main hydraulic system (hammer, feed, air and rotation pressure) and automatically adjusts to pre-programmed parameters • Minimizes overfeeding • Anti-plug • Anti-plunge • Anti-jam Dust collector sized to clean holes up to 165. 1 mm (6. 5 in) in diameter Hydraulic motor powered, dry dust collecting system Programmable pneumatic filter purge system Reverse pulse filter cleaning system Feed-mounted dual axis precleaner Hydraulically operated and positional dust pickup pot Boom System Boom Length Boom Extension (inner boom extension) Boom Swing Boom Lift Above Horizontal Boom Dump Below Horizontal Extendible Offset Feed Table Feed Swing 2. 7 m 0. 91 m 9 ft 3 ft Cab Total Glass • • • • • • • • • • • • • • • • • 4. 66 m2 50. 16 ft2 Cat 349E cab ROPS/FOPS certified Digital engine and drill readout system CANbus joysticks in both armrests Noise rating less than 80 dB(A) Tinted sliding windows Reversing camera Heater/AC pressurizer and coils mounted in cab Front washer and wiper AM/FM radio CB Radio (optional) 110V AC outlet Six way adjustable seat; forward/back, up/down and reclining Emergency egress Foot pedal and handle tram controls Auto thread greaser at right foot Console pocket for drill log, from camera screen, lunch box, drink holder and miscellaneous storage • Coat hook • Driller lunch box/cooler storage behind seat 9 deg L to 29 deg R 25 deg 8 deg 0. 91 m 3 ft 15 deg L to 36 deg R Feed System High Strength Steel Channels (2) Pitch Roller Chain and Sprockets 177. 8 mm 38. 1 mm 7 in 1. 5 in • Feed with rod changer for six 3. 66 m (12 ft) steel rods of 51, 60, 68 mm • Drill mounting slide • Replaceable wear pads with adjusters • Automatic hydraulic feed chain tensioner • Planetary gearbox feed drive capable of 42 703 N (9, 600 lb) feed force and 36. 9 m/min (121 fpm) speed • Headache rack for tram and transport • Highly visible hose reel Controls in Cab • Key switch • Safety switch • Two armrest joystick controls (both with dual axis and left with six buttons and right with seven buttons) Left joystick Right joystick Tram/setup mode Tram/setup mode 1st Drill functions 1st Drill functions 2nd Drill functions 2nd Drill functions 3rd Drill functions 3rd Drill functions • Remote feed force control knob • Remote water output flow control knob • Seven dedicated switches – High idle – Drill/tram – Dust collector – Smart drill – Seven LED drill lights (three selections) – Wiper (three selections) – Washer – Warm oil Carousel Rod Changer System Rod Length Rod Diameters Starter Rod Single Pass Depth Multi-pass Depth • • • • • • • • 3. 66 m or 12 ft or 14 ft 4. 27 m 51 mm, 60 mm and 68 mm 6. 1 m 20 ft 5. 63 m 18. 5 ft 31. 1 m 102 ft Patent pending breakout system Anti-corrosion/self lubricating coatings on pins Traveling and locking centralizer Hose tensioners Manual and digital dual axis angle indicator Dual heavy duty gripper arms LED flood light Air/grease coupling lubrication system 22 Rock Drill HPR5128 Output Energy Weight Rod Diameter Choices Blow Rate Percussion Pressure Optional HPR6030 Rock Drill Output Energy Dual Hydraulic Variable Rotation Motors Producing Weight Rod Diameter Choices Percussion Pressure Blow Rate Optional HPR6832 Rock Drill Output Energy Dual Hydraulic Variable Rotation Motors Producing Weight Rod Diameter Choices Percussion Pressure Blow Rate 28 kW 37. 5 hp 408. 2 kg 900 lb 51 mm, 60 mm or 68 mm 2500-2700 bpm Up to Up to 200 bar 2, 900 psi 30 kW 2033 N∙m 40 hp 1, 500 ft-lb Gauges (installed) At Boom Valve Inlet pressure Drill rotation pressure Feed pressure Relief pressure Auxiliary pressure Dust collector hydraulic pressure Dust collector air pressure Hammer pressure Left track pressure Right track pressure Inlet pressure Tensioner pressure Drill supply pressure Drill return pressure Case drain manifold pressure 2X Compressor air pressure Thread lube pump air pressure Auxiliary air pressure Electric fluid fill pump filter pressure Case drain filter pressure Hydraulic return filter pressure At Tram Console At CRC Valve At Feed Bulkhead 397 kg 877 lb 51 mm, 60 mm or 68 mm Up to Up to 200 bar 2, 900 psi 2500-2700 bpm 32 kW 2033 N∙m 43 hp 1, 500 ft-lb 408 kg 900 lb 51 mm, 60 mm or 68 mm Up to Up to 200 bar 2, 900 psi 2500-2700 bpm Safety • Feed swipe rope engine shut off • Four large top opening access doors assisted with gas springs • Two fixed interior LED lights and one magnetic movable LED light • Two exterior rear facing LED lights • Four LED lights on front of the cab facing forward and one on top of the feed facing down to hole • Five, three point access areas • Flashing motion beacon and motion alarm • Two cameras and two viewing monitors • Four safety switches • Two 9. 1 kg (20 lb) fire extinguishers • Rearview camera mounted on rear access door • Heavy duty steps and handles are strategically placed and non-slip • Three points of contact at all steps • Four external safety shutdowns at ground level • Tram interlock switch at service access area • Mirrors and high-resolution cameras are standard to assist in safely moving the machine • Slide out battery tray for easy change out • Dual hydraulic variable rotation motors producing 1898 N∙m (1, 400 lbf-ft) torque • Optional Rock Drill Auto Lube System 23 ELECTRO 35 GTN Track Drill Specifications Dimensions All dimensions are approximate. 5 2 4 1 3 6 7 Model 1 Length in Tram Position 2 Height in Tram Position 3 Length in Drilling Position 4 Height to Top of Cab 5 Height to Top of Feed 6 Width for shipping (less dust hood) 7 Overall Width 10. 8 m 3. 4 m 8. 1 m 3. 2 m 9. 2 m 2. 6 m 3. 3 m 35 ft 2 in 11 ft 2. 5 in 26 ft 5. 47 in 10 ft 7. 33 in 30 ft 3. 14 in 8 ft 6. 55 in 10 ft 9. 29 in 24 ELECTRO 35 GTN Standard Equipment Standard Equipment Standard equipment may vary. 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