User manual APRILIA 1115-2

[. . . ] RSV mille INTRODUCTION 0 1 2 3 4 5 6 7 8 GENERAL INFORMATION SERVICE AND SETTING UP ENGINE FUEL SUPPLY SYSTEM COOLING SYSTEM ELECTRIC SYSTEM CHASSIS REPAIR INFORMATION ANALYTICAL INDEX @ 236 mille U WORKSHOP manual aprilia part# 8140688 Release 00/2002-10 0 - 1 - 00 INTRODUCTION RSV mille 0 INTRODUCTION 4!", % /& #/. 4%. 43 50$!4% /& 2%, %!3% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3-00 0. 1. 1 INFORMATION ON THE UPDATING OF THE MANUAL . . . . . . . . . . . . . . . 0-3-00 0. 1. 2 UPDATED MANUAL GENERAL LIST . . . 0-5-00 &/2%7/2$ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] 4-13-00 4. 7. 10 INTAKE PRESSURE SENSOR . . . . . . . . . . . . . . 4-13-00 4. 7. 11 THROTTLE VALVE POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13-00 4. 7. 12 COOLANT THERMISTORS . . . . . . . . . . . . . . . . . . . . 4-13-00 4. 7. 13 AIR THERMISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13-00 4. 7. 14 IGNITION COILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13-00 4(2/44, % "/$9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. 8. 1 REMOVING THE INJECTORS . . . . . . . . . . . . . . . . . 4. 8. 2 REMOVING THE THROTTLE BODY . . . . . . . 4. 8. 3 DISASSEMBLING THE THROTTLE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. 8. 4 INSPECTING THE THROTTLE BODY . . . . . 4. 8. 5 REFITTING THE THROTTLE BODY . . . . . . . . 4. 8. 6 REPLACING THE THROTTLE VALVE CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. 8. 7 CHECKING THROTTLE VALVE CONTROL SHAFT END PLAY . . . . . . . . . . . . . . . . 4. 8. 8 ADJUSTING THE THROTTLE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. 8. 9 CHANGING AND ADJUSTING THE THROTTLE VALVE POTENTIOMETER . . 4. 8. 10 CYLINDER SYNCHRONIZATION . . . . . . . . . . 4-14-00 4-14-00 4-14-00 4-16-00 4-18-00 4-19-00 4-21-00 4-23-00 4-24-00 4-25-00 4-26-00 4 4 - 2 - 00 Release 00/2002-10 RSV mille &5%, 4!. + The filler cap is to be found on the top of the tank, whilst the bottom part houses: the fuel supply pump unit; a breather pipe for the outlet of the fuel vapours generated due to excessive pressure inside the tank; a pipe for draining off petrol in the event the tank is overfilled. FUEL SUPPLY SYSTEM Carefully read 0. 5. 1 (PRECAUTIONS AND GENERAL INFORMATIONS) and 1. 2. 1 (FUEL). aWARNING Fuel vapours are noxious for your health. Before proceeding, make sure that the room in which you are working is properly ventilated. Avoid any contact of the fuel with the skin. Do not smoke and do not use naked flames. Do not dispose of fuel in the environment. Key NOTE The pipes (4) and (5) are not connected to the flange, but directly to the fuel tank, while the two couplings on the flange are plugged. Fuel tank Filler cap Fuel supply pump unit Fuel vapour breather pipe (for the vapours produced by excessive pressure inside the tank) 5) Fuel "overflow" drainage pipe 1) 2) 3) 4) 6) 7) 8) 9) 10) Fuel level sensor Fuel delivery filter Fuel supply pump Fuel delivery pipe Fuel return pipe Release 00/2002-10 4 - 3 - 00 FUEL SUPPLY SYSTEM 4. 1. 1 MAINTENANCE RSV mille NOTE The pipes (1) and (2) are not provided and the two couplings on the flange are plugged. N When the fuel supply pump is to be removed, see 4. 3 (REMOVING THE WHOLE FUEL SUPPLY PUMP UNIT), it is advisable to make sure the pipes (1) (2) (3) (4) are intact and that the following are working properly: fuel level sensor (5), see 6. 10. 2 (LOW FUEL WARNING LIGHT); fuel supply pump (6), see 6. 5. 2 (CHECKING THE FUEL PUMP). [. . . ] Pad friction material (standard) = TOSHIBA TT 2802. Pad friction material (alternative) = FERIT/FERODO ID 450. Pad friction material (alternative) = TOSHIBA TT 2172. Diameter rubber pipes (standard) = external 10 mm - internal 3. 2 mm. [. . . ]