User manual APRILIA SR 125 1999

[. . . ] - Noale (VE) 3!&%49 7!2. ). '3 The following precautionary warnings are used throughout this manual in order to convey the following messages: 4%#(. )#!, The operations preceded by this symbol must be repeated also on the opposite side of the vehicle. If not expressly indicated otherwise, for the reassembly of the units repeat the disassembly operations in reverse order. The terms "right" and "left" are referred to the rider seated on the vehicle in the normal riding position. Any mention to the use of the vehicle with passenger is to be intended as referred only to the countries where this is allowed. [. . . ] N Push down the stand lever (2). 35''%34)/. 3 4/ 02%6%. 4 4(%&4 NEVER leave the ignition key inserted and always use the steering lock. Park the vehicle in a safe place, possibly in a garage or a protected place. If possible, use the appropriate aprilia "Body-Guard" armored cable &, or an additional anti-theft device. Make sure that all documents are in order and the road tax has been paid. Write down your personal data and telephone number in the space provided in this page, to facilitate the identification of the owner in case of finding after theft. SURNAME: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAME:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ADDRESS:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TELEPHONE NO. :. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOTE Very often stolen vehicles are identified thanks to the data written on the use/maintenance manual. 42 use and maintenance SR 50 - SR 125 - SR 150 -!). 4%. !. #% aWARNING Risk of fire. Keep fuel and other flammable substances away from the electrical components. Before beginning any maintenance operation or any inspection of the vehicle, stop the engine, extract the key from the ignition block, wait until the engine and the exhaust system have cooled down and if possible lift the vehicle by means of the proper equipment, on firm and flat ground. Before proceeding, make sure that the room in which you are working is properly ventilated. Keep away from the red-hot parts of the engine and of the exhaust system, in order to avoid burns. Do not hold any mechanical piece or other parts of the vehicle with your mouth: the components are not edible and some of them are noxious or even toxic. aCAUTION If not expressly indicated otherwise, for the reassembly of the units repeat the disassembly operations in reverse order. In case any maintenance operation has to be carried out, it is advisable to use latex gloves. Normally, the routine maintenance operations can be performed by the user; however, in some cases the use of specific tools and technical expertise may be required. If you need assistance or technical advice, consult your aprilia Official Dealer, who can ensure you prompt and accurate servicing. Ask your aprilia Official Dealer to test the vehicle on the road after a repair or periodic maintenance operation. In any case, personally carry out the "Preliminary checking operations" after any maintenance operation, see p. 35 (PRELIMINARY CHECKING OPERATIONS). use and maintenance SR 50 - SR 125 - SR 150 43 2%'5, !2 2%'5, !2 3%26)#% ). 4%26!, 3 #(!24 x OPERATIONS TO BE CARRIED OUT BY THE APRILIA Official Dealer (WHICH CAN BE CARRIED OUT EVEN BY THE USER). Key = check and clean, adjust, lubricate or change, if necessary; = clean; = change; = adjust. Component Battery - Terminal fastening Electrolyte level Spark plug Carburettor - idling Air cleaner Accelerator operation Brake locking operation Light system Stop light switches Brake fluid 2 stroke oil Headlight beam direction - operation Wheels/tyres and inflation pressure Front and rear brake pad wear After running-in Every 4000 km Every 8000 km [500 km (312 mi)] (2500 mi) or 12 (5000 mi) or 24 months months ­ ­ ­ ­ NOTE Carry out the maintenance operations more frequently if you use the vehicle in rainy and dusty areas or on uneven ground. ­ ­ ­ ­ ­ ­ ­ ­ every 500 km (312 mi): ­ every month: every 2000 km (1250 mi): 44 use and maintenance SR 50 - SR 125 - SR 150 OPERATIONS TO BE CARRIED OUT BY THE APRILIA Official Dealer. Key = check and clean, adjust, lubricate or change, if necessary; = clean; = change; = adjust. Component Rear shock absorber Transmission cables and controls Variator belt Steering tube bearings and steering slack Wheel bearings Brake discs Piston rings Accelerator operation - Mixer General running of the vehicle Braking systems/brake discs Cylinder cooling system Rear brake cam pin greasing Brake fluid Coolant Fork oil and oil seal After running-in Every 4000 km Every 8000 km [500 km (312 mi)] (2500 mi) or 12 (5000 mi) or 24 months months ­ ­ ­ every 6000 km: NOTE Carry out the maintenance operations more frequently if you use the vehicle in rainy and dusty areas or on uneven ground. q t Transmission oil Rear pulley pins Movable/fixed front pulley Variator front pins and guides Wheels/tyres and inflation pressure Nut, bolt, screw tightening Front suspension 2 stroke oil reserve warning light Fuel pipe Braking system pipe Mixer oil pipe Clutch wear Rear brake shoe wear t ­ ­ ­ ­ every 12000 km (7500 mi): ­ ­ ­ every 20000 km (12500 mi): (outside cleaning) ­ ­ every 2 years: every 2000 km (1250 mi): / every 2 years: every 12000 km (7500 mi): every 12000 km (7500 mi) or 2 years: every 12000 km (7500 mi): every 6000 km (3750 mi): every 6000 km (3750 mi): ­ ­ ­ ­ ­ every 4000 km (2500 mi): / every 4 years: ­ every 4 years: every 2 years: ­ ­ ­ use and maintenance SR 50 - SR 125 - SR 150 45 2%'5, !2 2%'5, !2 3%26)#% ). 4%26!, 3 #(!24 z { OPERATIONS TO BE CARRIED OUT BY THE APRILIA Official Dealer (WHICH CAN BE CARRIED OUT EVEN BY THE USER). Key = check and clean, adjust, lubricate or change, if necessary; = clean; = change; = adjust. Component Battery - Terminal fastening Spark plug Carburettor - idling Air cleaner Accelerator operation Brake locking operation Light system Stop light switches Brake fluid 2 stroke oil Headlight beam direction - operation Wheels/tyres - inflation pressure Brake pad wear After running- Every 4000 Every 8000 in [1000 km km (2500 mi) km (5000 mi) (625 mi)] or 12 months or 24 months ­ ­ every 500 km (312 mi): ­ every month: every 2000 km (1250 mi): ­ ­ ­ ­ ­ ­ ­ ­ ­ NOTE Carry out the maintenance operations more frequently if you use the vehicle in rainy and dusty areas or on uneven ground. 46 use and maintenance SR 50 - SR 125 - SR 150 OPERATIONS TO BE CARRIED OUT BY THE APRILIA Official Dealer. Key = check and clean, adjust, lubricate or change, if necessary; = clean; = change; = adjust. Component Rear shock absorber Transmission cables and controls Cylinder/Piston Mixer belt Speed change gear belt and roller shoes Steering tube bearings and steering slack Wheel bearings Brake discs Piston rings General running of the vehicle Braking systems Cylinder cooling system Gas cable splitter greasing Brake fluid Mixer/accelerator operation Fork oil and oil seal Transmission oil Wheels/tyres and inflation pressure Nut, bolt, screw tightening 2 stroke oil reserve warning light Fuel pipe Braking system pipe Mixer oil pipe Clutch wear Rear brake shoe wear Every 4000 km After running-in (2500 mi) or 12 [1000 km (625 mi)] months ­ ­ Every 8000 km (5000 mi) or 24 months NOTE Carry out the maintenance operations more frequently if you use the vehicle in rainy and dusty areas or on uneven ground. t every 12000 km (7500 mi): ­ ­ ­ ­ every 12000 km (7500 mi): ­ ­ every 20000 km (12500 mi): (outside cleaning) every 12000 km (7500 mi): every 2 years: ­ every 12000 km (7500 mi): every 12000 km (7500 mi): ­ ­ ­ ­ every 4 years: ­ ­ every 4 years: every 4 years: ­ ­ every 2000 km (1250 mi): every 12000 km (7500 mi): every 30000 km (18750 mi): use and maintenance SR 50 - SR 125 - SR 150 ­ 47 )$%. 4)&)#!4)/. [. . . ] 20W fork oil; 0 0 FORK 5W and SAE 10W = SAE 15W = 0 F. A. 20W 33% of the volume, or FORK 5W 67% of the volume + 0 F. A. 20W 67% of the volume, or FORK 5W 33% of the volume + FORK 20W 67% of the volume. Bearings and other lubrication points (recommended): 0 AUTOGREASE MP or As an alternative to the recommended product, use high-quality grease for rolling bearings, working temperature range -30°C. . . . [. . . ]