User manual APRILIA TUONO 1000 R

[. . . ] RSV 1000 TUONO R 8104928 © 2005 aprilia s. p. a. - Noale (VE) First edition: October 2005 Reprint: SAFETY WARNINGS The following precautionary warnings are used throughout this manual in order to convey the following messages: Safety warning. When you find this symbol on the vehicle or in the manual, be careful to the potential risk of personal injury. Non-compliance with the indications given in the messages preceded by this symbol may result in grave risks for your and other people's safety and for the vehicle! If the glove/tool kit compartment cover has been installed (as an alternative to the passenger seat), the transport of passenger, luggage or objects is forbidden. WARNING Racing settings may only be used during official competitions or sports events authorised by the competent authorities and taking place in closed circuits or, anyway, away from public roads. [. . . ] Before proceeding, make sure that the room in which you are working is properly ventilated. Keep away from the red-hot parts of the engine and of the exhaust system, in order to avoid burns. Do not hold any mechanical piece or other parts of the vehicle with your mouth: the components are not edible and some of them are harmful or even toxic. Routine maintenance operations can usually be carried out by the user, but sometimes specific tools and specific technical skills may be required. In case periodic maintenance operations, assistance or technical advice are needed, contact an aprilia Authorised Dealer, who will ensure you prompt and accurate servicing. Ask your aprilia Authorised Dealer to test the vehicle on the road after a repair or periodic maintenance operation. In any case, personally carry out the "Preliminary checking operations" after any maintenance operation, see page 47 (PRE-RIDE CHECKS CHART). NOTE This vehicle is equipped with an electronic engine control unit capable of detecting abnormal operation in real time and storing faults. Each time the ignition key is set to " ", the word " SERVICE" (1) appears on the right side of the multifunction display for approximately three seconds. LAP Km/h ODO Km °C In many cases the engine keeps running with limited performance; contact an aprilia Authorised Dealer immediately. CAUTION After covering the first 1000 km (625 mi) and every 10000 km (6250 mi) afterwards, the " SERVICE" (1) symbol appears on the right display. In this case have an aprilia Authorised Dealer perform all service operations as indicated in the scheduled maintenance chart, see page 59 (REGULAR SERVICE INTERVALS CHART). CAUTION If not expressly indicated otherwise, for the reassembly of the units repeat the disassembly operations in reverse order. In case any maintenance operation should be required, it is advisable to use latex gloves. 58 use and maintenance RSV 1000 TUONO R CAUTION If the wording " SERVICE" is displayed during normal engine operation, it means that the Engine Control Unit has detected a fault. REGULAR SERVICE INTERVALS CHART OPERATIONS TO BE CARRIED OUT BY THE aprilia Authorised Dealer (WHICH CAN BE CARRIED OUT EVEN BY THE USER). Key = check and clean, adjust, lubricate or change, if necessary; = clean; = change; = adjust. NOTE Halve maintenance intervals if you are riding in rainy or dusty conditions, on rough road surfaces or when the vehicle is used in competitions. (*) = Check every two weeks or at the specified intervals. Component Spark plug Air filter Engine oil filter Engine oil filter (on oil tank) Light operation/direction Light system Safety switches Clutch fluid Brake fluid Coolant Engine oil Tyres Tyre pressure (*) Error warning light (on instrument panel) Drive chain tension and lubrication Brake pad wear After runningin [1000 km (625 mi)] Every 5000 km (3125 mi) (only for racing use Every 10000 Every 20000 km (6250 mi) km (12500 mi) or 12 months or 24 months at every start-up: every 1000 km (625 mi): every 1000 km (625 mi): before each ride and every 2000 km (1250 mi): use and maintenance RSV 1000 TUONO R 59 OPERATIONS TO BE CARRIED OUT BY THE aprilia Authorised Dealer Key = check and clean, adjust, lubricate or repl ace, if n ecessa ry (a ccordi ng to workshop manual specifications); = clean; = change; = adjust. (*) = only for versions with magnesium wheels: check that rim paint is in good conditions. NOTE Halve maintenance intervals if the vehicle is used in rainy or dusty conditions, on rough roads or for racing. Component Rear shock absorber Gearbox Transmission cables and controls Rear suspension linkage bearings Steering bearings and steering clearance Wheel bearings Brake discs General running of the vehicle Adjusting the valve clearance Braking systems Cooling system Clutch fluid Brake fluid Coolant Fork oil Fork oil seals Brake pads Wheels/tyres (*) Nut, bolt, screw tightening Cylinder synchronisation Suspensions and track alignment Final transmission (chain, rear sprocket, front sprocket) Fuel pipes Clutch wear Pistons After running-in [1000 km (625 mi)] Every 5000 km (3125 mi) (only for racing use every 10000 km (6250 mi): Every 10000 km (6250 mi) or 12 months Every 20000 km (12500 mi) or 24 months every 12 months: every 24 months: after the first 10000 km (6250 mi) and then every 20000 km (12500 mi): after the first 30000 km (18650 mi) and then every 20000 km (12500 mi): if worn: every 4 years: 60 use and maintenance RSV 1000 TUONO R 1 JOINTS WITH CLICK CLAMPS AND WITH SCREW CLAMPS CAUTION Upon installation, replace the click clamp that has been removed with a new one having the same dimensions, to be requested to an aprilia Authorised Dealer. Do not attempt to reinstall the removed click clamp. Do not replace the removed click clamp with a screw clamp or with other types of clamp. CAUTION Remove ONLY the clamps indicated in the maintenance procedures. This text is not to be intended as an authorisation to arbitrarily remove the clamps present on the vehicle. WARNING 2 IDENTIFICATION DATA It is a good rule to write down the frame and engine numbers in the space provided in this manual. The frame number can be used for the purchase of spare parts. NOTE Do not alter the identification numbers if you do not want to incur in severe penal and administrative sanctions. In particular, the alteration of the frame number results in the immediate invalidity of the warranty. [. . . ] As an alternative to recommended grease, use top brand rolling bearing grease that will resist a temperature range of -30°C +140°C, with dripping point 150°C - 230°C, high corrosion protection, good resistance to water and oxidisation. Battery lead protection: Neutral grease or Vaseline. Spray grease for chains (recommended): CHAIN SPRAY or CHAIN LUBE. WARNING Use new brake fluid only. Do not mix different makes or types of oil without having checked bases compatibility. [. . . ]