User manual BENDIX BA-921 COMPRESSOR-STD-CLOSED ROOM

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[. . . ] BENDIX® BA-921® COMPRESSOR: STANDARD AND CLOSED ROOM "STANDARD" AND "CLOSED ROOM" VERSIONS This service data sheet covers two versions of the Bendix® BA-921® compressor. The first version was originally released in 2002 and will be referred to as the "Standard" compressor in this Service Data sheet. The Standard compressor was offered on Caterpillar ACERT Medium and Heavy duty engines, and the DDC S60 EGR (2002-06) engine. These installations required an externally-mounted inlet check valve (ICV) on the air inlet side of the compressor. [. . . ] 120 PSI TORQUE SPECIFICATIONS: Standard Compressor Assembly Torques in inch pounds (in. Ibs. ) M8x1. 25-6g Cylinder Head. . . . . . . . . . . . . 265-292 In. (30-33 N·m) M5x0. 75-6g Unloader Cap . . . . . . . . . . . . . . . . . . . . (7-8 N·m) M8x1. 25-6g Governor Adapter . . . . . . . 195-213 In. (22-24 N·m) M8x1. 25-6g Rear End Cover . . . . . . . . . . 195-213 In. (22-24 N·m) M6x1. 00-6g Crankcase Cover . . . . . . . . . . . . . (7-8 N·m) Inlet Port Fittings 1 3/16"-12 UN-2B (Aluminum Cylinder Head) straight fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 841-925 In. (95-104 N·m) adjustable (w/ jam nut) . . . . . . . . . . . . . . . 597-655 In. (67-74 N·m) M27x2-6g (Cast Iron Cylinder Head) . . . . . 885-980 In. (100-111 N·m) Discharge Port Fittings 7/8"-14 UNF-2B (Aluminum Cylinder Head) straight fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509-553 In. (57-62 N·m) adjustable (w/ jam nut) . . . . . . . . . . . . . . . 354-389 In. (40-44 N·m) M22 x 1. 5-6g (Cast Iron Cylinder Head) . . 531-575 In. (60-65 N·m) Water Port Fittings 3/4"-16 UNF-2B (Aluminum Cylinder Head) straight fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265-292 In. (30-33 N·m) adjustable (w/ jam nut) . . . . . . . . . . . . . . . 248-274 In. (28-31 N·m) M18 x 1. 5-6g (Cast Iron Cyliner Head) . . . . 354-395 In. (40-45 N·m) Unloader Port Fittings 1/8"-27 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3 TFFT1 M10 x 1. 5-6g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120-145 In. (14-16 N·m) Safety Valve Port 7/8"-14 UNF-2B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230-257 In. (26-29 N·m) M16x1. 5-6H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230-257 In. (26-29 N·m) Oil Port 7/16"-16 UNF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150-170 In. (17-19 N·m) Special Attachments ­ Cat C11/C13 Engine Crankcase Cover w/ Oil Jet and Associated Hardware (Figure 17) 1) Crankcase Cover (In/Out) Oil Fittings 7/16"-16 UNF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150-170 In. (17-19 N·m) 2) Compressor Oil Supply Fitting 7/16"-16 UNF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150-170 In. [. . . ] Here are some Do's and Don'ts for prevention and thawing. Do maintain freeze prevention devices to prevent road calls. Don't let evaporators or injectors run out of methanol alcohol or protection will be degraded. Check the air dryer for proper operation and change the desiccant when needed. [. . . ]

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