User manual BERNEX GB21119 CATALOGUE 2010

[. . . ] • Excellent visibility to the bucket edges and work area through a Z-bar design. • High load stresses are absorbed by the solid steel lift arms. • Enhance strength in key pin areas through the use of one piece castings. • Stress relieved lift arms increase durability and lengthen time to repair. 4 Robust Structures Your bottom line is improved by highly durable structures that achieve multiple life cycles and withstand the toughest loading conditions. [. . . ] • 76 mm (3 in) wide, retractable seat belt. • Fold-down design with molded drink tray and storage. 10 Operator Station Best-in-Class operator comfort and ergonomics. Environment Your operator’s productivity is enhanced with our clean, comfortable cab environment. • Experience reduced vibrations from viscous cab mounts and seat air suspension. • Maintain desired cab temperature with automatic temperature controls. • Pressurized cab with filtered air. • Sound level reduced to a quiet 71 dB(A). 11 Technology Solutions Greater productivity through Integrated Electronic Systems. The GB21119 electronic systems have been completely integrated to function as one machine. This integration creates a smart machine and more informed operator, maximizing the productivity of both. VIMS™ 3G We have worked hard to help our customers and operators perform at their best through our Vital Information Management System (VIMS™ 3G). • Easy-to-view Advisor Display features a large screen. • Intuitive operation and easy navigation with our enhanced user interface. • Decrease service time by keeping operators informed about machine system malfunction or operation. Payload Control System Increase your efficiency with our Payload Control System 3. 0. • Quick payload weighs with on-the-go weighing. • Operator training seat facilitates safe new operator training. • Standard 76 mm (3 in) seat belts on the operator seat and operator training seat. 15 Serviceability Enabling high uptime by reducing your service time. We can help you succeed by ensuring your GB21119 has design features to reduce your downtime. • Longer service intervals on fluids and filters. • Safe and convenient service with ground level or platform access and grouped service points. • Swing-out doors on both sides of the engine compartment provide easy access to important daily service checks. • Ecology drains for ease of service and prevention of spilling potential environmental contaminants. • Centralized remote pressure taps. • Reduce downtime with VIMS system notifications so your operators and technicians can resolve any problems before failure. Customer Support Your Cat dealers know how to keep your mining machines productive. Legendary Cat Dealer Support A valued partner, your Cat dealer is available whenever you need them. • Preventive maintenance programs and guaranteed maintenance contracts. • Best-in-class parts availability. • Improve your efficiency with operator training. [. . . ] Your knowledgeable Cat dealer will work with you to understand your application and needs for the GET that is best for you. For a full list of Cat GET please visit http://www. cat. com/get. 19 GB21119 Wheel Loader Specifications Engine Engine Model Rated Speed Gross Power – SAE J1995 Net Power – EEC 80/1269 Net Power – ISO 9249 Net Power – SAE J1349 Bore Stroke Displacement Peak Torque @ 1, 100 rpm Torque Rise Cat® 3516B HD EUI 1, 600 rpm 1176 kW 1, 577 hp 1092 kW 1, 463 hp 1092 kW 1, 463 hp 1079 kW 1, 447 hp 170 mm 6. 7 in 215 mm 8. 5 in 78 L 4, 875 in3 8499 N•m 6, 289 lb ft 32% Transmission Transmission Type Forward 1 Forward 2 Forward 3 Reverse 1 Reverse 2 Reverse 3 Direct Drive – Forward 1 Direct Drive – Forward 2 Direct Drive – Forward 3 Direct Drive – Reverse 1 Direct Drive – Reverse 2 Direct Drive – Reverse 3 Cat planetary power shift 7. 7 km/h 4. 8 mph 13. 2 km/h 8. 2 mph 23. 4 km/h 14. 5 mph 8. 2 km/h 5. 1 mph 14. 6 km/h 9. 1 mph 25. 6 km/h 15. 9 mph Lock-up disabled 13. 7 km/h 8. 5 mph 24 km/h 14. 9 mph 8. 5 km/h 5. 3 mph 13. 5 km/h 8. 4 mph 25. 6 km/h 16 mph • Net power advertised is the power available at the flywheel when the engine is equipped with fan, air cleaner, muffler and alternator. • No engine derating required up to 3050 m (10, 000 ft) altitude. • Travel speeds based on two percent rolling resistance and 53. 5/85–57 tires in converter drive. Operating Specifications Operating Weight Rated Payload – Standard Rated Payload – High Lift Rated Payload – Extended High Lift Rated Payload – Super High Lift Bucket Capacity Range Cat Truck Match – Standard Cat Truck Match – High Lift Cat Truck Match – Extended High Lift Cat Truck Match – Super High Lift Articulation Angle 195 434 kg 35 tonnes 32 tonnes 32 tonnes 32 tonnes 14-36 m3 785, 789 789, 793 789, 793 789, 793 40º 430, 858 lb 38 tons 35 tons 35 tons 35 tons 18. 5-47 yd3 Hydraulic System – Lift/Tilt Lift/Tilt System – Circuit Lift/Tilt System – Pump Max Flow at 1, 710 rpm (3x) Relief Valve Setting – Lift/Tilt Cylinders – Lift/Tilt Lift Cylinder – Bore* Lift Cylinder – Stroke* Tilt Cylinder – Bore* Tilt Cylinder – Stroke* Number of Lift/Tilt Pumps Number of Lift Cylinders Number of Tilt Cylinders * GB21119 High Lift configuration Positive Flow Control 4x Piston, variable displacement 1460 L/min 386 gal/min 32 800 kPa 4, 750 psi Double-acting 318 mm 13 in 1705 mm 67. 1 in 267 mm 10. 5 in 1140 mm 44. 9 in 4 2 2 20 Hydraulic Cycle Time GB21119 High Lift Cycle Times Rackback Raise Dump Lower 5. 5 Seconds 12. 2 Seconds 3. 3 Seconds 4. 4 Seconds Cab Air Conditioning Standard air conditioning system contains environmentally friendly R134a refrigerant SAE J11040 APR88, ISO 3471:2008, ISO 3471:1994 Cab – ROPS/FOPS Service Refill Capacities Fuel Tank Cooling System Crankcase Transmission Differentials and Final Drives – Front Differentials and Final Drives – Rear Differential/Final Drives (each) Hydraulics – Lift/Tilt Hydraulics – Brake Cooling (tank) Hydraulics – Steering/Brake (tank) Hydraulic System (including tank) 3833 L 490 L 271 L 391 L 620 L 620 L 620 L 390 L 36 L 208 L 623 L 1, 013 gal 129 gal 72 gal 103 gal 164 gal 164 gal 164 gal 103 gal 9 gal 55 gal 165 gal Cat cab with separate Rollover Protective Structure/Falling Object Protective Structure (ROPS/FOPS) is standard in North America, Europe and Japan. • ROPS meets SAE J11040 APR88, ISO 3471:2008 and ISO 3471:1994 criteria. 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