User manual BONTRAGER HUB MANU

[. . . ] HUB INSTRUCTIONS PART NUMBER 231793 SERVICE MANUAL 2003 HUB INSTRUCTIONS STANDARD Front Hubs Loose ball . . 2-3 Loose ball, semi-cartridge; Formula FCM . . 6-7 Cartridge bearing, threaded alloy axle . . 8-9 Rear hubs Freehub body information (non-DT Swiss) Loose ball . [. . . ] 5E 14 2003 Bontrager Service Manual Exploded view and Parts list Note: Rotor adapter for disc hubs not shown Rotor spacing varies by model year, see details below. 2 3 4 5 13 6 1 7 8 9 10 11 7 6 12 4 3 2 13 Splined 11a Note: There are two types of freehub body attachments; see below for specifications, and page 9 for more information Threaded Pos Description 1 External seal 2 End nut 3 Washer 4 Spacer 5 Adj. cone 6 Shell shield 7 Bearings 8 Ball cup 9 Hub shell 10 Axle 11 Freehub body 12 Ball cone 13 Cone seal Description Axle set End nut set External seal, yellow External seal, red Freehub body, threaded Freehub body splined Rotor adapter Model year 99/00 99/00 99/00 99/00 99/00 01 99/00 Model for all all all all all all Parts included (qty) 10 2(2) 1, 13 1, 13 11 11a, 6, removal tool TCG Part # 68533 68536 68534 68535 68540 211340 991075 69156 991153 Rotor adapter 99/00 Disc bolt set 99/00 Hayes, RST Not shown rear Magura Gustav, Not shown Louise rear all Not shown 2001 Race 2000 Race O. L. D. Shimano 8/9 speed Cassette body attachment . Shimano 8/9 speed Cassette body attachment . . running change 2000 Race Disk O. L. D. Shimano 8/9 speed Cassette body attachment . Shimano 8/9 speed Cassette body attachment . . running change 2003 Bontrager Service Manual 15 Rear hub- Cartridge bearing 2002/2003 Bontrager Race, Race Disc rear wheels Recommended tools 15mm cone wrench 19mm cone wrench Small slot screwdriver Hammer (soft faced) Cartridge bearing remover Bearing press ASSEMBLY Lubricate bearings and threads 1. Lubricate the threads on the axle with Wrench ForceTM synthetic grease, or a similar product. Lightly grease the inner and outer surfaces of each bearing where they contact the hub shell and axle. Assemble the hub Inside DISASSEMBLY Fig. 1F Hub parts and names are referenced on next page. Outside Fig. Hold the left side (nondrive) axle spacer with a 19mm Axle spacer End nut cone wrench and loosen the end nut (Fig. Remove the end nut, washer, and axle spacer (Fig. Insert a thin screwdriver blade under the bearing seal (Fig. Tap the left end of the axle with a hammer to drive the axle out of the hub. If inspection shows it necessary, remove the washers and end nut from the right side of the axle. End To loosen the end nut, reAxle spacer nut install the left side axle spacer Fig. 3F and locknut, and lock the end nut against the axle spacer. Hold the axle spacer with a cone wrench while you loosen the right side end nut. Alternately, hold the axle with vise grips. [. . . ] If any damage is visible, replace the ratchet. Lightly grease both star ratchets with DT Swiss special grease (only). Place the spacer ring into the freehub body. Place the spring into the freehub body with the large diameter end in contact with the spacer ring (Fig. [. . . ]