User manual BYSTRONIC HAMMERLE 3P BROCHURE

[. . . ] The Hämmerle 3P is unique with respect to these points and thus guarantees perfect reliability and maximum revenue. Flexible The Hämmerle 3P offers the highest degree of flexibility with respect to numerous factors such as tool selection, angle setting, bending process, and the type of bending operation. This introduces new and expanded possibilities for the construction of parts and components. [. . . ] Furthermore, the hydraulic cushion provides overload protection for the tools and for the entire system. Innovation through experience Just like its successful predecessors, the new Hämmerle 3P impresses with its large standard stroke, outstanding operator ergonomics, and slim tool system with variable angle adjustment. The top tools supported in the hydraulic cushion follow the bending line of the bottom tools exactly. a b The working principle of 3-point bending a Hydraulic cushion in the unloaded state b Hydraulic cushion in the loaded state c Die with height-adjustable groove depth Important features Tonnage Bending lengths Control Backgauge system Safety Entire model range in overfloor construction 1000­500 kN 100­4100 mm MMC Bybend 5­7 axes CE and EMC certified c 4 Important components Bystronic control with MMC Bybend software The Hämmerle 3P has Bystronic's own control; with its convenient terminal, the machine is easy and quick to operate. The MMC software Bybend assists the user with easy-to-operate D/3D programming and an automatic bending sequence calculation, as well as an extensive and continually expandable database. The database contains a multitude of part, material, and tool data, as well as bending technological data. The individual bending processes are displayed graphically with all manipulation instructions. The computer keyboard and mouse offer the operator maximum flexibility for programming. Backgauge system The backgauge is extremely dynamic, powerful, and precise. This is due especially to its lightweight construction, which means that only small masses must be moved. It runs very quietly and thus makes working on the Hämmerle 3P more comfortable. Thanks to backgauge fingers that can be positioned individually, even conical parts can be produced easily and comfortably. Hydraulic sliding table and bottom tool holder with wedge adjustment Within a bending sequence, with the help of the hydraulic sliding table, hemming operations can be performed without a tool change. This applies for sheet metal up to three millimeters thick. Safety equipment In order to offer the machine operator the greatest possible safety, the Hämmerle 3P is equipped with laser protection on the front and a light curtain on the rear. Bysoft CAD/CAM software Bysoft is the Bystronic program package for all cutting and bending processes and the pure implementation of operational practice at the software level. It is user-friendly, plausible, easy to learn, and powerful at the same time. Bysoft allows quick programming and assists the user with customized functions and an ideal system structure that is consistent across all software modules. 5 Hydraulic tool clamping The hydraulic tool and die clamping with automatic centering device guarantees the shortest setup times. The universally distributed tool system offers total flexibility with respect to the bending length. This way, parts with multiple sides with different bending lengths can be produced easily at different stations. Workpiece supports The workpiece supports can be adjusted manually quickly and easily in the R and Z directions. The parking options on both sides of the lower beam provide additional free space. The aluminum support brackets have T-slots, so that tipping and side stops can be attached without difficulties. Expansion possibilities Robot interface Remote diagnosis Air-conditioning technology for various climatic conditions Dynamic bending aids on the operator or backgauge side Extension of table width for operator-side bending aids Parking spaces especially for bending aids Additional backgauge arm X and Z Additional control cabinet with foot switch LED high-performance workspace lighting Operator terminal with height adjustment CAM module Bybendpart within the Bysoft program package Large tool assortment Tool cabinet Service & Support Bystronic's proven technology and extensive expertise produce systems that are extremely reliable. [. . . ] The disadvantage of this production method is the separate spot welding and polishing. Customer benefits Higher revenues and safety due to unique repetition accuracy and precision Fluctuations in quality, thickness, firmness, and hardness of the sheet metal have little effect on the bending results The greatest machine flexibility on the market thanks to the very slim tool system together with the hydraulic sliding table and the very large machine stroke, not to mention the maximum free workspace The rotation and turning of the material during the bending process is kept to a minimum More precise, quicker, lighter, and thus more costeffective bending because the sheet metal handling is optimized with the help of the backgauge, the rear bending aids, and additional elements Seamless integration of cutting and bending processes Automatic protection of the tools and system by the hydraulic cushion; the setting of the perfect hydraulic cushion force is handled completely automatically based on the material and tool parameters Whoever produces using the industry standard produces professionally This brochure may show parts that are not standard equipment, but are available as options. For the better visibility of machine details, some safety covers may have been opened or removed for these pictures. The right to make changes to dimensions, construction, and equipment is reserved. [. . . ]