User manual CANNONDALE 2003 ENGINE PARTS CATALOG
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Manual abstract: user guide CANNONDALE 2003 ENGINE PARTS CATALOG
Detailed instructions for use are in the User's Guide.
[. . . ] [. . . ] 11 12 13 14 15 16 17 18 19 Trans Cart Plate, Front . 20 21 22 23 24 25 26 27 28
2003 Engine Parts Catalog. fm © 2001 Cannondale Corporation - All Rights Reserved
P/N 5002338-03
Printed : 9/4/02
Throttle Body
1 14 16 15 13
*
12 2
*
3 5 7 9
22 20 19 21 17 18 23 4 8 6 10 11
23 1 22 2 21 2 20 1 19 1 18 1 17 1 16 2 15 1 14 2 13 1 12 1 11 1 10 1 9 1 8 1 7 2 6 1 5 1 4 1 3 3 * 1 2 1 * 1 1 1 ITEM QTY NO REQD
5001148 5001149 5001561 5000513 5000512 5001973 5001972 5001974 5001971 5001489 5000409 5001401 5001581 5000959 5002307 5000688 5002305 6000502 5001346 5000827 5001473 6001121 5002308 6000767 5002340 DEALER PART NUMBER
COUPLING, THROTTLE BODY CLAMP, BAND WASHER, M5 BTTNHD TORX SCREW, M5X35 BTTNHD TORX SCREW, M5X25 BYPASS GASKET BYPASS HOUSING SCREW, PHILLIPS, 10X5/8 BYPASS ACTUATOR BHCS, M4X12 mm THROTTLE POSITION SENSOR THROTTLE BODY SLEEVE NUT, HEX M8 X 1. 0 LOCK WASHER, M8 THROTTLE CABLE PULLEY THROTTLE SPRING THROTTLE SPRING SLEEVE IDLE ADJUSTMENT SCREW IDLE ADJUSTMENT THUMBWHEEL SPRING, IDLE ADJUST THUMBWHEEL BHCS, M4X8 mm X THROTTLE CABLE STOP X THROTTLE CABLE STOP X THROTTLE BODY ASSEMBLY X THROTTLE BODY ASSEMBLY M/C ATV DESCRIPTION MODEL
NOTES
THROTTLE BODY PARTS LIST
2
Fuel Injectors
9
6* 1
7 1
8*
9
5 11 2
3 10 4
3
4
11 2 10 2 9 1 * 1 8 1 7 1 * 1 6 1 5 2 4 2 3 2 2 1 1 4 ITEM QTY NO REQD
5001545 5001546 5002321 6000317 5002204-03 5002324 6000318 5002203-02 5000478-06 5001458 5000171 351-5000166 5001607 DEALER PART NUMBER
O-RING, FUEL INJECTOR, TOP O-RING, FUEL INJECTOR, BOTTOM HOSE SHEATH, BULK X HOSE, FUEL, 350 mm X HOSE, FUEL, REG TO INJECTOR HOSE, FUEL, 6. 4 mm ID, 60 mm X HOSE, FUEL, 130 mm X HOSE, FUEL, PUMP TO INJECTOR FUEL INJECTOR BASE NUT, HEX FLANGE, M3 FUEL INJECTOR CLIP FUEL INJECTOR SET OTKR HOSE CLAMP, 12. 3mm M/C ATV DESCRIPTION MODEL
5' LENGTH TO FUEL REGULATOR TO FUEL REGULATOR TO FUEL PUMP TO FUEL PUMP
INCLUDES FLOW RATE VALUE NOTES
FUEL INJECTORS PARTS LIST
3
Cam Cover & Spark Plug
12 15
13 9
18 ATV M/C
*3
16 * 10 17 7 8 1* 4
2 5 14 11
18 1 17 2 * 1 16 1 15 1 14 1 13 1 12 1 11 1 10 1 9 1 8 4 7 2 6 1 5 1 4 1 * 1 3 2 2 1 * 1 1 1 ITEM QTY NO REQD 5000775 5001610 6000386-03 5001352 5001351 5000915 5001925 5001781 5002029 5000853 5000852 5001927 5001945 5000914 5000913-03 5000912-04 6000393-02 5001081-02 5001136 6000496 5001126 DEALER PART NUMBER OETIKER CLAMP, 17mm HOSE CLAMP, DOUBLE WIRE X HOSE, OIL, COVER TO SPAR X HOSE, OIL, COVER TO STARTER X HOSE, OIL, COVER TO FRAME O-RING, 2-023 FHB M5X12 mm, ZINC IGNITION COIL ASSEMBLY SPARK PLUG - CR9EK COIL SEAL- UPPER COIL HOLD DOWN FHB M5X20 mm, ZINC FHB M5X35 mm, ZINC CAM COVER RBR LEFT SIDE CAM COVER RBR INTAKE CAM COVER RBR EXHAUST X OIL BREATHER PLUG BREATHER NIPPLE SPLIT DOWEL PIN, 5X10 X CAM COVER ASSY, ATV X CAM COVER ASSY, MOTORCYCLE M/C ATV DESCRIPTION MODEL
6
INCLUDED IN CAM COVER ASSY INCLUDED IN CAM COVER ASSY INCLUDED IN CAM COVER ASSY
NOTES
CAMSHAFT COVER PARTS LIST
4
Cylinder Head
20
19
6
5
21
11 1 10 15 14
4 7 8 12 16 3 2
1 21 8 20 4 19 4 18 2 17 2 16 2 15 1 14 1 13 2 12 2 11 1 10 2 9 1 8 1 7 2 6 4 5 2 4 2 3 1 2 1 1 1 ITEM QTY NO REQD 334-5002443 5001482 5001182 5000770 5001957 5000713 5000426 5001671 5001454 5001259 5000482 5001861 5000487 5000252-05 5001007 5001724 5001523 5001136 5001457 5001461 5000408 DEALER PART NUMBER M/C ATV MODEL
9 17 18
Engine Rebuild Gasket Kit ADDITIONAL PARTS TABLE SHCS, M6X25 mm NUT, HEX FLANGE, M10 FLAT WASHER, M10 STEEL NUT, FLANGE, M8 FLAT WASHER, M8 STUD, M8 FHCS , M6X1. 0X45 FHTS, M5X0. 8X25 OIL TRANSFER TUBE O-RING, 2-011 IDLER GEAR BRACKET O-RING, 2-012 CAMSHAFT IDLER GEAR 31T NEEDLE BEARING, 12X16X10 THRUST WASHER, 12X20X. 08 STUD, M6 X 35 SPLIT DOWEL PIN, 5X10 STUD, M3 X 12 O-RING, 2-111 COOLANT TEMPERATURE SENSOR SEE VALVE TRAIN DESCRIPTION NOTES
13
CYLINDER HEAD PARTS LIST
5
Valve Train
12
30 10 8 13
11
4 7 19 18
9
24 27 25 20 29 26 23 15 21 17 14 14
1
28
16 2 3
5
6 22
Valve Train Parts List
6
30 29 1 28 1 27 2 26 2 25 1 24 1 23 2 22 2 21 4 20 2 19 1 18 1 17 2 16 1 15 1 14 4 13 4 12 4 11 4 10 4 9 4 8 4 7 4 6 2 5 2 4 4 3 2 2 2 1 1 ITEM QTY NO. [. . . ] [. . . ]
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