User manual CARRIER 69NT40-489-100 SERVICE PARTS LIST REV B

[. . . ] r 22 21 Container Refrigeration 18 17 16 15 14 12 11 5 7 13 69NT40--489--100 Series EverFresh Controlled Atmosphere Container Refrigeration Units SERVICE PARTS LIST for T--305PL Rev B Change 6/10 SERVICE PARTS LIST CONTAINER REFRIGERATION UNIT EVERFRESH CONTROLLED ATMOSPHERE Model 69NT40-489-100 Series TABLE OF CONTENTS PARAGRAPH NUMBER 1 QUICK LIST -- CLAMPS, FILTER--DRIER, FUSE, TY--RAPS, AND WIRE TERMINALS . 2. 1 REFRIGERATION UNIT -- AREA LOCATOR . 2. 6 CONTROL BOX -- STD ELECTRICAL COMPONENTS, RM AND HOURMETER . 2. 7 CONTROL BOX -- EVAP FAN CAPABILITY, EBS and EDS, EBS ONLY and CFS . [. . . ] The plug options tailor the cables to each customers requirements. 3. 19 Cable Restraint Various designs are available for storage of the power cables. These options are variations of the compressor section front cover. 3. 20 Upper Air (Fresh Air Make Up) The unit is fitted with an upper fresh air makeup assembly. The openings may also be fitted with screens. 3. 21 Controlled Atmosphere The controlled atmosphere system is of the two purity type. This provides a second level of operation when additional removal of carbon dioxide is required. All units covered in this manual are fitted with the controlled atmosphere option. 3. 22 Arctic Mode To improve operation in cold ambients, the unit may be fitted with a crankcase heater and/or a condensate drain line heater. The crankcase heater is operated before start--up to warm the compressor oil and boil off any liquid refrigerant that may be present in the crankcase. Replacement controllers may be ordered as a universal unconfigured controller (without configuration software) or configured. 3. 30 Stepper Drive All the units covered by this manual have suction modulating valves, which act to control system capacity. Units indicated as being fitted with "stepper drive" have digital control motors fitted to the suction modulating valve to open and close the valve in steps as required. 3. 31 Condenser Grille Two styles of condenser grilles are available -- direct bolted grilles and hinged grilles. 3. 32 Emergency Bypass The unit may be equipped with switches to allow emergency bypass of the controller. The EMERGENCY BYPASS switch functions to bypass the controller in the event of controller failure. The EMERGENCY DEFROST switch functions to bypass the all controls and place the unit in the defrost mode. T-305PL iv OPTION LEGEND General Compressor Codes Feature Not Applicable Features that apply to model Factory Installation of Equipment to Allow Field Installation Standard (throw away) Cells Rechargeable Cells Aluminum Box without Door Lock Aluminum Box with Door Lock Composite Box without Door Lock Composite Box with Door Lock Factory Installed Pressure Gauges Factory Installed Pressure Transducers Factory Installed Suction Pressure Gauge Option D Option V Left Straight Mount Right Mount Box Mount Left Mount Left Angled Mount Right Mount Hinged Panels Standard High Data Rate Chipset Modem Chipset Modem Low Data Rate Chipset Modem High Data Rate 1R 2 3 4 1 2 3 4 Single Speed Reciprocating Two Row Coil Three Row (7mm) Coil Four Row Coil Transformer Fitted Transformer with CB2 Fitted Transformer with CB2 and Receptacle Transformer with CB2 and TBU Condenser/Receiver Codes X P Battery Codes S R A AL C CL G T SG D V Interrogator Codes 1 2 3 4 5 6 Back Panel Codes 4 1 2 3 3l 3h Communications Codes AutoTransformer Codes Control Box Codes Pressure Readout Codes Gutter Codes 2 Standard Length Bolted Gutters Handle Codes 1 2 3 Two Side and One Center Two Side One Center USDA Codes 4 One Right Side and Two Center Thermometer Port Codes 1 2 Supply Air Port Return Air Port B Both Ports Water Cooling Codes W Water Pressure Switch F Condenser Fan Switch 460 Volt Cable Codes 1 2 3 4 5 6 7 8 9 Option1 Option 2 Option 3 Option 4 Option 5 Option 6 Option 7 Option 8 Option 9 v T-305PL 230 Volt Cable Codes 1 2 3 4 5 6 7 8 9 Cable Restraint Codes 1 2 3 4 5 6 Cable Door Left Bungy Cord Only J--Hook Left and Right Bungy Cord Left Bungy Cord with Left Extended Guard Left and Right Bungy Cords with Extended Guards Option 1 Option 2 Option 3 Option 4 Option 5 Option 6 Option 7 Option 8 Option 9 Controlled Atmosphere 1 2 C L B Arctic Mode Codes Crankcase Heater Drain Line Heater Both Crankcase Heater and Drain Line Heater TransFresh Carrier Transicold EverFresh System Condenser Grille Codes B Bolted Grille H Evaporator Codes 1 Original Coil with Semi--Hermetic TXV and Standard Heat Exchanger Normal Evaporator Fan Operation English English / Spanish Hinged Grille Evaporator Fan Codes 1 1 2 Label Codes Upper Air Codes 2 Upper Fresh Air Installed 3 Upper Fresh Air Installed with Screen Emergency Bypass Codes B Emergency Bypass and Emergency Defrost EB Emergency Bypass Only Ordering Instructions All orders and inquiries for parts must include: Parts Identification Number (PID), Model Number, Unit Serial Number, Part Number, Description of part as shown on list, and Quantity required. Address all correspondence for parts to the following address: CARRIER TRANSICOLD DIVISION Replacement Components Group, TR-20 P Box 4805, Syracuse, New York 13221 . O. or FAX to: (315) 432-3778 The following letter designations are used to classify parts throughout this list: A/R = As Required N/A = Not Available NS = Not shown in illustration NSS = Not sold separately -- Order next higher assembly or kit PID = Parts Identification Number -- essential to identify unit configuration. PL = Purchase Locally SST = Stainless Steel -- 300 Series unless otherwise specified. SV = Suffix SV -- added to part number designates service replacement part. Letter Designations T-305PL vi 1 QUICK LIST - CLAMPS, FILTER-DRIER, FUSE, TY-RAPS, AND WIRE TERMINALS PART NO. DESCRIPTION 34--00373--51 Clamp, Tube, 1/4, SST 34--00373--53 Clamp, Tube, 3/8, SST 34--00373--05 Clamp, Tube, 1/2, SST 34--00373--07 Clamp, Tube, 5/8, SST 34--00373--59 Clamp, Tube, 3/4, SST 34--00373--11 Clamp, Tube, 7/8, SST 34--00373--65 Clamp, Tube, 1--1/8, SST 34--00373--67 Clamp, Tube, 1--1/4, SST 34--00373--69 Clamp, Tube, 1--3/8, SST 34--00373--71 Clamp, Tube, 1--1/2, SST 22--00066--01 Connector, Butt End, Wire Range -- 22 to 16 AWG 22--00066--02 Connector, Butt End, Wire Range -- 16 to 14 AWG 22--00066--03 Connector, Butt End, Wire Range -- 12 to 10 AWG 22--00041--00 Connector, Closed End, Wire Range -- 22 to 14 AWG 22--00041--02 Connector, Closed End, Wire Range -- 18 to 10 AWG 66U1--7472--1 Filter--Drier 22--02336--02 Fuse, 5 Amp (F1 and F2) 22--02336--04 Fuse, 10 Amp (F3) 22--01140--01 Ring Terminal, #6, Wire Range -- 12 to 10 AWG 22--01140--02 Ring Terminal, #10, Wire Range -- 12 to 10 AWG 22--01140--04 Ring Terminal, 3/8, Wire Range -- 12 to 10 AWG 22--00119--04 Ring Terminal, 1/4, Wire Range -- 12 to 10 AWG 22--00120--04 Ring Terminal, #10, Wire Range -- 16 to 14 AWG 22--00120--07 Ring Terminal, 5/16, Wire Range -- 16 to 14 AWG 22--00121--07 Ring Terminal, #10, Wire Range -- 22 to 16 AWG 22--01139--04 Ring Terminal, 3/8, Wire Range -- 16 to 14 AWG 22--01141--01 Spade Terminal, 1/4 X 5/16, Wire Range -- 16 to 14 AWG 22--00595--01 Spade Terminal, 3/8, Wire Range -- 12 to 10 AWG 22--01106--00 Spiral Wrap, 1/4 Diameter X 25 Feet Long 22--01107--00 Spiral Wrap, 1/2 Diameter X 25 Feet Long 66U1--3803 Tube, Heat Shrink, 1/4 ID X 2--1/8 Long 66U1--3803--1 Tube, Heat Shrink, 1/2 ID X 2--3/4 Long 44--01043--05 Ty--Raps, 5--1/2 Inches Long 44--01043--07 Ty--Raps, 11. 00 Inches Long 22--50007 Series Wire Markers 07--00345--00 Sealant, Pipe (Used to seal fittings on unit with R--134a) 07--00313--00 Cleaner, Coil 76--00397--00 Paint, Compressor Touch--Up, Blue 1 T-305PL 2 REFRIGERATION UNIT ASSEMBLY 2. 1 REFRIGERATION UNIT - AREA LOCATOR Item 1, Controlled Atmosphere Equipment, Refer to Section 5 3 2 4 5 9 7 8 9 17 16 14 15 13 11 12 10 9 T-305PL 2 2. 1 REFRIGERATION UNIT - AREA LOCATOR (Continued) Item Section Number Area Description 1 Refer to Section 5 Controlled Atmosphere Equipment 2 Refer to Section 2. 17 Upper Fresh Air Makeup and Access Panels 3 Refer to Section 2. 26 Labels and Decals 4 Refer to Section 2. 18 Evaporator Fan Assembly 5 Refer to Section 2. 10 Condenser Fan Motor and Coils 6 Refer to Section 2. 11 Condenser Fan Grille 7 Refer to Section 2. 2 Rain Gutters 8 Refer to Section 2. 4-- 2. 9 Box, Control 9 Refer to Section 2. 3 Handles 10 Refer to Section 2. 10 Condenser Coil 11 Refer to Section 2. 13 or 2. 14 Receiver or Water--Cooled Condenser 12 Refer to Sections 2. 21 or 4 Compressor 13 Refer to Section 2. 21 Guard, Compressor 14 Refer to Section 2. 24 Power Cables 15 Refer to Section 2. 24 Power Plugs 16 Refer to Section 2. 25 Autotransformer 17 Refer to Section 3 Interrogator and Accessories 3 T-305PL 2. 2 RAIN GUTTERS 2 1 Item Part Number Description OPTION 2 - STANDARD LENGTH 1 69NT35--3987 Gutter, Rain (Standard - Right Side) 2 69NT35--7078 Angle, Rain Gutter (Left Side) Qty 1 1 T-305PL 4 2. 3 HANDLES 1 1 2 Item Part Number OPTION 1 - TWO SIDE, ONE CENTER 1 69NT35--8113 Handle, Fixed 2 69NT40--657--2 Handle, Hinged OPTION 2 - TWO SIDE 1 69NT35--8113 Handle, Fixed OPTION 3 - ONE CENTER 2 69NT40--657--2 Handle, Hinged OPTION 4 - ONE RIGHT SIDE, TWO CENTER 1 69NT35--8113 Handle, Fixed 2 69NT40--657--2 Handle, Hinged Description Qty 2 1 2 1 1 2 5 T-305PL 2. 4 CONTROL BOX DOOR 1 2 4 6 5 7 10 7 6 5 19 13 18 Control Box Door 9 12 17 Control Box 11 16 15 14 8 Hinge Assembly - Sectional View 17 18 15 11 19 22 Door Assembly - Partial Back View - T-305PL 6 2. 4 CONTROL BOX DOOR (Continued) Item Part Number Description 1 69NT42--688--7 Door Assembly -- Includes: 2 42--00270--02 Gasket, Door 3 58--04366--00SV Window and Gasket Assembly, Control Box Door, Lexan 4 34--06169--00 Washer, Retaining, SST 5 66U1--6811--8 Screw, Retaining, Panel, 0. 300--0. 625, SST 5 66U1--6811--15 Screw, Retaining, Wing, 0. 300--0. 625, SST 6 34--06053--00 Washer, Mylar, 0. 25 ID X 0. 80 OD 7 44--00300--01 Hinge, Half 8 44--00300--02 Hinge, Half 9 44--00300--03 Pin Assembly, with Tether 10 58--04101--01 Protector, Mylar (Hinge) (Not Needed with Composite Box) 11 34--01167--01 Retainer, Nut 12 58--04101--00 Protector, Mylar (Hinge) 13 66U1--2403--1 Screw, Truss Head, #10--24 X 3/4 Long, SST 14 66U1--5331--3 Washer, Lock, #10, SST 15 66U1--5321--8 Washer, Flat, #10, SST 16 34--06053--05 Washer, Mylar, 0. 205 ID X 0. 600 OD 17 68--13577--00 Pocket, Placard 18 34--00665--09 Locknut, Hex Head, #10--24, SST 19 34--06107--00 Rivet, Blind, 1/8 Diameter, Grip Range -- 0. 188--0. 250 20 66U1--5371--7 Screw, #10--24 X 1/2 Long, SST 21 66U1--5321--8 Washer, Flat, #10, SST 22 58--04346--00 Door Strap Kit Qty 1 1 1 2 2 2 4 1 1 1 2 2 2 4 7 7 4 1 3 3 4 4 1 7 T-305PL 2. 5 CONTROL BOX 3 4 6 7 8 13 14 15 1 2 2 5 9 12 2 5 9 26 21 23 25 11 5 9 10 23 16 22 In Box 17 18 19 20 24 22 23 22 22 22 26 22 24 OPTION C and CL - COMPOSITE BOX - T-305PL 8 2. 5 CONTROL BOX (Continued) Item Part Number Description 1 -Plate, Schematic and Diagram (Refer to T-300, Container Unit Matrix) 2 66U1--2403 Screw, Truss Head, #10--24 X 1/2 Long, SST 3 69NT43--125--1 Shield, High Voltage (Plastic) -- Includes: 4 44--00343--00 Hinge 5 34--00928--02 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/8--3/16, SST 6 34--50015--00 Stud and Retainer Package -- Includes: 7 NSS Stud, Fastener 8 NSS Retainer, Fastener Stud 9 34--06139--03 Receptacle 10 69NT43-124-4SV Shield, Low Voltage (Lexan) with Tether 11 62--03957--02 Label, Danger--High Voltage OPTION A and AL, Aluminum CONTROL BOX 12 86--04237--03 Control Box, Standard Aluminum 13 68--12791--00 Bracket, Lock (See Note 1) 34--01142--01 Receptacle, Retaining 14 34--01152--02 Receptacle, Retaining (See Note 2) 34-00928-01 Rivet, Blind, 1/8 Diameter, Grip Range 1/16 - 1/8 15 34-00928-03 Rivet, Blind, 1/8 Diameter, Grip Range 3/16 - 1/4 (See Note 2) - Qty 1 2 1 2 4 4 1 1 4 1 1 1 1 1 1 2 2 NOTES 1. [. . . ] 55 55 67, 73 73 79 79 85 23 75 27 75 75 71 71 69, 71 67 69, 71 67 73 71 73 26 69 71 69 55 53 85 7 61 31 31 31 29 85 31 47 85 26 PART NO. 42--00296--01 42--00327--00 44--00045--29 44--00300--01 44--00300--02 44--00300--03 44--00340--03 44--00340--05 44--00343--00 44--00354--01 44--00370--03 44--01028--05 44--01028--13 44--01041--04 44--01043--05 44--01043--07 44--00374--00 48--00297--00 48--00403--00 54--00122--21 54--00513--00SV 54--00521--22 54--50044--00 54--00586--20 56--07323--00 56--07905--00 56--8451--00 58--0050 7--00 58--0050 8--00 58--00507--00 58--00508--00 58--00956--00 58--00957--00 58--00967--00 58--01184--00 58--04001--01 58--04001--02 58--04026--07 58--04026--10 PAGE NO. 79 79 85 7, 61 7, 61 7, 61 43 43 9, 63 65 39 69 75 69, 71 1 1 21 69 85 33 33 33 33 19 35 35 85 71 71 67, 73, 75 73 26 26 11, 65 15, 17 43 43 44, 46 19 PART NO. 58--04026--17 58--04026--22 58--04026--23 58--04026--32 58--04026--41 58--04065--11 58--04065--12 58--04101--00 58--04101--01 58--04101--05 58--04145--00 58--04145--01 58--04145--06 58--04145--07 58--04145--09 58--04152--01 58--04187--00 58--04188--03 58--04188--05 58--04192--00 58--04251--00 58--04276--00 58--04277--00SV 58--04278--00 58--04279--00 58--04316--00 58--04346--00 58--04366--00SV 58--04456--00 58--04480--00 58--04481--00 58--04668--01 58--50014--00 58--04026--22 58--04101--07 58--04254--00 62--02444--01 62--02458--00 62--02530--01 PAGE NO. 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