User manual CATERPILLAR 568 BROCHURE

[. . . ] Unlike many competitors' offerings, the Cat cartridge features a handle to help remove and change without oil spillage or contamination. A sensor attached to the filter warns the operator if it is plugging or exceeds a certain pressure level. Swing Priority Circuit The swing priority circuit on the 568 uses a new electric valve that's operated by the machine's improved Electronic Control Module (ECM). Compared to using a hydraulic valve, an electric valve allows for more finely tuned control, which is critical during material loading. Electric Boom Regeneration Valve A new electric boom regeneration valve minimizes pump flow when the boom lowers down, which improves fuel economy. It is optimized for any dial speed setting being used by the operator, which in turn aids controllability and enhances component durability. Stick Regeneration Circuit The 568 regenerates the flow of oil from the rod end of the stick cylinder to the head end of the stick cylinder during low-load, stick-in operation ­ an approach that saves energy and expense. 3 Operator Station Comfort and convenience to keep people productive Seats A new seat range includes air suspension, heated standard, and heated and air cooled option. [. . . ] Bucket linkage and cylinders are more durable for excellent productivity in harsh applications. This type of boom and stick are best suited for shovel logging and loading applications. The under mounted heel cylinder provides maximum heeling force for heavy shovel logging conditions. This U/U stick can also be re-configured for use with a Butt-n-Top or Power Clam style attachment. This type of boom and stick are best suited for loading and millyard applications. The over mounted heel cylinder and increased reach provide maximum clearance to load and maximize the lift height for millyard or loading conditions. Heels are available in U/U, O/U and U/U Offset configurations to match the requirements of log loader application linkage needs. 7 Work Tools Grapple, Dig, and Thumb with confidence Work Tools An extensive range of tools can be fit up to the 568 includes grapples, buckets and thumbs. Each is designed to optimize the versatility and performance of your machine. Hydraulic A thumb control group can be fit up to the General Forestry, and Butt-n-Top and Power Clam hydraulics can be installed on the Log Loader. Several different boom and stick line groups are available as options on the 568 for running various work tool attachments. GLL Logging Grapples The Cat brand offers a complete line of shovel and loading grapples. These are available in 52", 55" and 60" sizes to meet a range of application requirements. GLL Specifications/Dimensions GLL52B GLL55B GLL60B 1255/2, 767 1291/2, 840 1344/2, 965 1725/68 2134/84 2159/85 1321/52 127/5 360° 1153/850 1765/70 2184/86 2210/87 1397/55 127/5 360° 1153/850 1935/76 2261/89 2286/90 1524/60 127/5 360° 1153/850 Weight (kg/lb) Width (mm/in) A Height, open (mm/in) B Height, closed (mm/in) C Maximum Opening (mm/in) D Minimum Opening (mm/in) Rotation, continuous Rotation torque at 1, 200 psi (N·m/ft lb) Matching Guide GLL52B 568 * f Provides optimum machine match. 8 GLL55B f GLL60B f Buckets Cat buckets are designed for better performance. The leading edge has been pushed forward, resulting in more efficient filling and better operator control for greatly improved productivity. Please consult your Cat dealer for availability. 10 Serviceability Fast, easy and safe access built in Ground-Level Maintenance The machine is designed to accommodate servicing most maintenance items from the safety and comfort of ground level. Service Doors Wider, taller service doors feature sturdier hinges and latches and a new slotted hole vent design to prevent debris entry; a new one-piece hood provides easier access to the engine and cooling compartments along with a new hood screen design to prevent debris entry. Compartments The radiator, pump, and air cleaner compartments provide easy access to major components. When an air cleaner plugs, a warning is displayed on the monitor inside the cab. Other Service Improvements The water separator with water level sensor has a primary fuel filter element located in the pump compartment near ground level; the electric priming pump is mounted on the primary filter base and is more reliable and easier to service than traditional hand-priming pumps. The engine oil check gauge is situated in front of the engine compartment and is easy to remove. The engine oil filter is situated in the pump compartment for easy access. Changing engine oil is simple due to a drain cock designed to prevent spills. The 568 has two fuel tanks as standard equipment, reducing refill intervals. Drain cocks are provided to make it easy to remove water and sediment during maintenance. 11 Safety Features to help protect people Reinforced Frame The upper frame is reinforced to accommodate the ROPS cab. Sound Proofing Improved sealing and cab roof lining help lower noise levels during machine operation. Anti-Skid Plates The surface of the upper structure and the top of fuel tank area are covered with anti-skid plates to help prevent service personnel and operators from slipping during maintenance. Steps, Hand and Guard Rails Steps on the track frame and storage box along with extended hand and guard rails to the upper deck enable operators to work securely on the machine. Operator Cab The 568 is equipped with a new forestry cab that is certified to: · OPS ­ ISO 8083 and SAE J231 · FOPS ­ ISO 8084 and SAE 1084 · FOGS ­ SAE J1356 · ROPS ­ ISO 3471:1997 Table 1, Section 1 · TOPS ­ OR-OSHA code 437-007-0775 · WCB G602/G603/G604/G608 compliant Windshield Wipers The 568 offers parallel type windshield wipers with both continuous and intermittent modes to fit varied precipitation levels. Monitor Warning System The monitor is equipped with a buzzer that can warn an operator of critical events like "Engine Oil Pressure Decrease, " "Coolant Temperature High" or "Hydraulic Oil Temperature High, " allowing for immediate action to take place. 12 Complete Customer Care Service you can count on Product Support Cat dealers utilize a worldwide parts network to minimize machine downtime. Plus you can save money with Cat remanufactured components. Machine Selection Make detailed comparisons of machines you are considering. What are the job requirements and machine attachments?Your Cat dealer can provide recommendations. Purchase Consider financing options and day-to-day operating costs. [. . . ] Always refer to the appropriate Operation and Maintenance Manual for specific product information. 22 568 Standard Equipment Standard equipment may vary. Consult your Cat dealer for details. POWER TRAIN Cat® C9. 3 ATAAC engine Meets U. S. EPA Tier 4 Interim emissions standards Bio Diesel capable 2300 m (7, 500 ft) altitude capability Electric priming fuel pump 2×4 micron main filters and 1×10 micron primary filter in fuel line 24-volt electric starting Air intake heater Automatic engine speed control with one touch low idle Water separator in fuel line Two speed auto-shift travel Easy clean cooling system with full screens Muffler Flexxaire auto reversing fan High ambient cooling capacity, 48° C (118° F) Side by side cores Starting aid cold weather starting package with two additional batteries, HD starter, ether and block heater HYDRAULIC SYSTEM Regeneration circuit for boom and stick Reverse swing dampening valve Automatic swing parking brake High performance hydraulic return filter Capability of installing HP stackable valve and medium and QC valve Standard auxiliary pump adjustable to 108 L/min (28. 5 gal/min) Capability of installing boom lowering control device and stick lowering check valve Capability of installing Cat Bio hydraulic oil UNDERCARRIAGE Straddle mounted carrier rollers Heavy duty track motor guard Heavy duty track rollers (10 per side) Heavy duty recoil mechanism 345 HD, GLT4 Track Idler track guiding guards Full length track shoe support GFT80 high drawbar FD Towing eye on base frame ELECTRICAL 80 ampere alternator 4 front working lights cab top mounted 1 left side working light 2 right front working lights 2 riser mounted lights 1 rear working light Horn Pre-start monitoring system (engine oil, coolant hydraulic oil) OPERATOR ENVIRONMENT Purpose built forestry cab with scratch resistant polycarbonate windows, ISO 8084 and SAE 1084 certified OPS, ISO 8083 and SAE J231 certified FOPS, and SAE J1356 certified FOGS, OR-OSHA code 437-0775 TOPS and WCB G602/G603/G604/G608 ROPS: ISO 3471:1997 Table 1, Section 1 Seat KAP 527P, air suspension, heated seat, retractable seatbelt and headrest Integrated seat, console and joystick type controls Language display monitor with gauges, Warning information, filter/fluid change information, machine condition, error code and tool mode setting information, start up level check for hydraulic oil and engine coolant Full time clock on monitor (2 weeks) Seat mounted joystick with extra functions for grapple Fixed polycarbonate skylight with retractable sun shade, meeting SAE J1084 Interior lighting Lower and upper windshield wipers and washer Positive filtered ventilation, pressurized cab with bi-level air conditioner, heater and defroster with manual control Forced air fan Behind seat storage tray with tie down points 2 CB radio mounts 1 fire extinguisher mount 1 attachment computer control mount Secondary roof exit openable from inside and outside 2 coat hooks Ashtray with lighter Literature holder Cup holder Neutral lever (lockout) for all controls Travel control pedals with removable hand levers Washable floor mat Radio/CD player (12V) 1 converter/2 sockets ­ 12V-10A power supply FLUIDS Antifreeze Includes 50% concentration with protection of ­34° C (­30° F) OTHER STANDARD EQUIPMENT Heavy duty upper frame with catwalks Heavy duty bottom guard Heavy duty side doors Core hydraulic lines and controls with standard main valves on upper structures Door and cover locks with Cat one key security system Automatic swing parking brake Fully pressurized hydraulic system Fine swing control travel alarm Counterweight with lifting eye Right front corner guard Right front corner fuel tank and standard fuel tank 321SR Product Link 23 568 Mandatory Attachments Mandatory Attachments may vary. Consult your Cat dealer for details. BOOMS, STICKS AND LINKAGES Front Linkage (must select one of the following) Omission, front linkage Linkage, Reach ­ GF, 3. 9 m (12. 8 ft) Linkage, Mass ­ GF, 3. 5 m (11. 5 ft) Linkage, LL, top cylinder Linkage, LL, bottom cylinder Butt-N-Top combo UNDERCARRIAGE (must select one of the following) Track, 700 mm (28 in) DG with trap holes Track, 850 mm (34 in) HD TG with trap holes HYDRAULICS Main Control Valve (must select one of the following) Valve, no attachment section Valve, with attachment section Valve, log loader OPERATOR ENVIRONMENT (must select one of the following) Cab, GF, 457 mm (18 in) riser Cab, LL, 1219 mm (48 in) riser Cab, AEM platform SEAT (must select one of the following) Seat, air suspension with heat Seat, air suspension with heat and cooling OTHER ATTACHMENTS Counterweights (must select one of the following) Counterweight, standard Counterweight, heavy 24 568 Optional Equipment Optional equipment may vary. [. . . ]