User manual CATERPILLAR 6018 BROCHURE

[. . . ] Cat® 6018/6018 FS Hydraulic Shovel Specifications General Data Operating weight Face Shovel Backhoe Engine output SAE J 1995 Cat® C18 Standard bucket capacity Face Shovel (SAE 2:1) Backhoe (SAE 1:1) 177 tonnes 195 tons 181 tonnes 200 tons 858 kW 1, 150 HP 10. 0 m 10. 0 m3 3 Operating Weight Shovel Standard track pads 800 mm (2 ft 7 in) Operating weight 177 000 kg (390, 210 lb) Ground Pressure 17. 9 N/cm2 (25. 9 psi) Additional track pads available on request Backhoe Standard track pads Operating weight Ground Pressure 800 mm (2 ft 7 in) 180 600 kg (398, 150 lb) 18. 3 N/cm2 (26. 5 psi) 13. 1 yd 13. 1 yd3 3 Additional track pads available on request Features • Twin-engine concept • TriPower shovel attachment • Independent oil-cooling system • 3-circuit hydraulic system • Electronic-hydraulic servo control • Board Control System (BCS) • Torque control in closed-loop swing circuit • Automatic central lubrication system • Xenon working lights Hydraulic Shovel—6018/6018 FS 5 890 mm (19 ft 4 in) 5 575 mm (18 ft 3 ft) 6 125 mm (17 ft 6 in) 5 080 mm (16 ft 8 in) 5 400 mm (17 ft 9 in) 6 540 mm (11 ft 5 in) 3 720 mm (12 ft 2 in) 2 015 mm (6 ft 7 in) 1, 895 mm (6 ft 3 in) 1 000 mm (3 ft 3 in) 5 510 mm (18 ft 1 in) 7 150 mm (23 ft 5 in) 800 mm (2 ft 7 in) 5 300 mm (17 ft 5 in) Hydraulic Oil Cooling Oil flow of cooling pumps Diesel version 2 x 412 l/min (2 x 109 US gal/min) Electric version 608 + 218 l/min ( 161 + 58 US gal/min) Diameter of fans 2 x 1 120 mm (2 x 3 ft 8 in) •  ooling system is fully independent of all main circuits, C i. e. controlled cooling capacity is available whenever engine is running •  ear-type cooling pumps supplying high-volume low G pressure oil to fans and aluminium coolers •  an speed and flow of oil to the coolers are electronically F controlled •  xtremely high cooling efficiency to ensure optimum oil E temperature Diesel Engines (standard) Cat® C18 Tier 3 Make and model 2 x Cat C18 Total rated net power 824 kW (1, 104 HP) 1 800 min-1 ISO 3046/1 Total rated net power 824 kW (1, 104 HP) 1 800 min-1 SAE J1349 Total rated gross power 858 kW (1, 150 HP) 1 800 min-1 SAE J1995 No. [. . . ] 2 000 l (528 US gal) • Pump Managing System contains: - Electronic load limit control -  low on demand from main pumps depending on joystick F position -  utomatic regulation of main pumps to zero flow without A demand -  utomatic rpm reduction of engine speed during workout A breaks -  educed oil flow of main pumps at high hydraulic oil R temperature or at low and high engine temperature • Pressure cut-off for main pumps • Cooling of pump transmission gear oil • Filters: -  ull-flow high-pressure filters (100 μm) for the main pumps, F installed directly behind each pump - Full-flow filters (10 μm) for the complete return circuit - Pressure filters (40 μm and 6 μm) for servo circuit Hydraulic Shovel—6018/6018 FS Operator’s Cab Operator’s eye level Diesel version approx. 5. 4 m (17 ft 9 in) Electric version approx. 6. 2 m (20 ft 4 in) Internal dimensions of cab Length 1 800 mm (5 ft 11 in) Width 1 300 mm (4 ft 3 in) Height 2 150 mm (7 ft 1 in) •  neumatically cushioned and multi-adjustable comfort P seat with lumbar support, seat heating, safety belt, headand armrests •  witch in seat cushion to automatically neutralize S the hydraulic controls when operator leaves the seat •  oystick controls integrated in independently adjustable J seat consoles • Fold-away auxiliary seat with safety belt •  OPS (rock guard; approved acc. to DIN ISO 3449) integrated F into cab structure •  ll-round safety glass, armored windshield and sliding A side window • Windshield with parallel intermittent wiper/washer • Roller blind at windshield •  obust instrument panel incl. large colored BCS screen with R transflective technology •  oard Control System (BCS) electronic monitoring and data B logging system for vital signs and service data of engines, hydraulic system and lubrication system •  achine access via retractable boarding ladder, M hydraulically operated • Emergency exit harness kit • Closed-loop swing circuit with torque control •  ydraulic braking of the swing motion by counteracting H control •  ll raceways of swing ring, as well as grease bath for internal A gearing, supplied by automatic central lubrication system Retractable Service Station •  etractable service station installed underneath the engine R module and easily accessible from ground. Equipped with: • Quick couplings for: - Diesel fuel - Engine coolant - left / right - Pump transmission gear oil - left / right - Engine oil (oil pan) - left / right - Engine oil (additional tank - optional) - left / right - Hydraulic oil tank - Grease container (optional) • Cat jump-start socket • Indicator lights for fuel tanks left / right full Automatic Lubrication System Capacity of grease barrel 200 l (53 US gal) •  ual-circuit system with hydraulically driven heavy-duty D pump and electronic time relay control to adjust the pause / lube times •  onnected to the lubrication system are the swing C roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders except linkage of BH-attachment • System failures displayed by Board Control System • Grease filters (200 μm) behind grease pump Swing System Swing Drives Parking Brakes Max. swing speed Swing ring 2 compact planetary transmissions with axial piston motors Wet multiple disc brake, spring-loaded / hydraulically released Diesel version 4. 7 rpm Electric version 4. 1 rpm Triple race roller bearing with sealed internal gearing Attachments •  ooms and sticks are torsion-resistant, welded box design of B high tensile steel with massive steel castings at pivot areas •  elding procedures allow for internal counter-welding W (double prep weld) wherever possible • Booms and Sticks are stress-relieved after welding • Inspection hole in boom (FS) •  ressure-free lowering of boom (FS and BH) and stick (FS) P by means of a float valve •  hovel attachment with unique TriPower kinematics ensuring S the following main features: - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces - Constant boom momentum throughout the whole lift arc - Crowd force assistance •  ll buckets (FS and BH) are equipped with a universal A wear package suitable for all standard applications, which consists of: -  pecial liner material covering main wear areas inside S and outside of bucket - Lip shrouds between teeth - Wing shrouds on side walls - Bottom edge protection • Special wear packages for highly abrasive materials on request Hydraulic Shovel—6018/6018 FS TriPower Face Shovel Attachment (FS) Working Diagram - Boom 6. 35 m (20 ft 10 in) - Stick 4. 1 m (13 ft 5 in) m 14 13 40 12 11 10 30 9 8 25 7 20 6 5 15 4 10 3 2 5 1 0 0 1 5 2 10 3 100 SHT ft 45 35 14 45 13 12 40 11 35 10 9 30 8 25 7 6 20 5 15 4 3 10 2 5 1 0 0 m ft Working Range Max. dumping height Crowd distance on level 13. 2 m 12. 9 m 2. 3 m 10. 1 m 4. 8 m 43 ft 4 in 42 ft 4 in 7 ft 7 in 33 ft 2 in 15 ft 9 in Digging Forces Max. breakout force 910 kN 204, 500 lb 810 kN 182, 030 lb 730 kN 164, 050 lb Face Shovels Type Tooth system Capacity SAE / PCSA 1:1 Capacity SAE / CECE 2:1 Total width Inner width Opening width No. material density (loose) Standard rock shovel ESCO 75SV2 11. 4 m³ (14. 9 yd³) 10. 0 m³ (13. 1 yd³) 3 720 mm (12 ft 2 in) 3 330 mm (10 ft 11 in) 1 900 mm (6 ft 3 in) 5 17 200 kg (37, 920 lb) 1. 8 t/m³ (3, 030 lb/yd3) Other shovels on request Hydraulic Shovel—6018/6018 FS Backhoe Attachment (BH) Working Diagram - Boom 8. 5 m (27 ft 11 in) - Stick 4. 5 m (14 ft 9 in) ft 50 m 15 14 13 40 12 11 10 30 9 8 7 20 6 5 4 10 3 2 5 1 0 0 1 5 2 10 3 4 15 5 6 7 25 8 9 17 55 16 15 50 14 45 13 12 40 11 35 10 9 30 8 25 7 6 20 5 15 4 3 10 2 5 1 0 0 m ft 100 SHT 45 35 25 15 20 30 Working Range Max. digging height 8. 5 m 15. 6 m 13. 2 m 27 ft 11 in 51 ft 2 in 43 ft 4 in Digging Forces Max. breakout force 540 kN 510 kN 121, 350 lb 114, 610 lb Backhoes Type Tooth system Capacity SAE 1:1 Capacity CECE 2:1 Capacity struck Total width Inner width No. [. . . ] Exact data subject to selected machine configuration and final packing list. 2 750 mm (9 ft) 2 050 mm (6 ft 9 in) 3 550 mm (11 ft 8 in) 7 block, ft 2 in) Monoboom with main valve050 mm (23boom and stick cylinders Width 2 200 mm (7 ft 3 in) Gross weight  5 800 kg 2 (56, 880 lb) 4 750 mm (15 ft 7 in) 1 900 mm 85 (6 ft 13 in) (2 f Hydraulic Shovel—6018/6018 FS Optional Equipment General • Export crating • Finishing as per end user´s corporate colors • Customizing of logos as per customer’s specification Cab • Various heating and air-conditioning systems • Roller blinds at all windows • Additional instrumentation Superstructure • Mechanical service crane on superstructure • High capacity water separator • Various cold-weather packages Undercarriage • Track pad width 600 mm or 1, 000 mm • Belly plate Attachment • Guards for boom cylinders of FS-attachment • Xenon lighting on boom • Special wear packages Additional optional equipment available on request Hydraulic Shovel—6018/6018 FS For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at mining. cat. com and www. cat. com © 2012 Caterpillar Inc. All rights reserved CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. [. . . ]