User manual CATERPILLAR 6030 BROCHURE

[. . . ] water separator • Additional high-capacity water separator • Pre-lube starting system (Cummins engines only) Electric Motor (optional) Type Output Voltage Rated Current IN Frequency Speed Starting current • Custom-made electric motor with increased gap between rotor and stator to withstand severe mining conditions • Power limit control by Pump Managing System Squirrel cage induction motor 1 000 kW 6. 3 kV +/- 10% (other on request) 109 A (at 6. 3 kV) 50 Hz (60 Hz on request) 1 500 min-1 (1, 800 min-1 at 60 Hz) 450% of IN (350% of IN optional) Hydraulic Shovel—6030/6030 FS Diesel Engines (continued) Version 1 - Cat® C27 Tier 2 Make and model 2 x Cat C27 Total rated net power ISO 3046/1 1 140 kW (1, 530 HP) 1, 800 min-1 Total rated net power SAE J1349 1 140 kW (1, 530 HP) 1, 800 min-1 Total rated gross power SAE J1995 1 140 kW (1, 530 HP) 1, 800 min-1 No. of cylinders (each engine) 12 Bore 137. 7 mm (5. 42 in) Stroke 152. 4 mm (6. 0 in) Displacement 27. 0 I (1, 648 in3) Aspiration Turbocharged and charge air-cooled Max. [. . . ] swash plate double pumps Electric version 2 x revers. oil flow Diesel version 2 x 394 I/min (2 x 104 US gal/min) Electric version 2 x 426 I/min (2 x 113 US gal/min) Hydraulic Shovel—6030/6030 FS Operator’s Cab Operator’s eye level Internal dimensions of cab approx. 6. 5 m (21 ft 4 in) Length 2 200 mm (7 ft 3 in) Width 1 600 mm (5 ft 3 in) Height 2 150 mm (7 ft 1 in) Attachments • Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas • Welding procedures allow for internal counter-welding (double prep weld) wherever possible • Booms and sticks are stress-relieved after welding • Catwalks with rails at boom (FS and BH) • Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve • Shovel attachment with unique TriPower kinematics ensuring the following main features: - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces - Constant boom momentum throughout the whole lift arc - Crowd force assistance • All buckets (FS and BH) are equipped with a universal wear package suitable for all standard applications, which consists of: - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth - Wing shrouds on side walls - Heel shrouds at bottom edges • Special wear packages for highly abrasive materials on request • Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests • Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat • Joystick controls integrated in independently adjustable seat consoles • Fold-away auxiliary seat with safety belt • FOPS (rock guard; approved acc. to DIN ISO 3449) integrated into cab structure • All-round safety glass, armored windshield and sliding side window • Windshield with parallel intermittent wiper / washer • Roller blind at windshield • New Board Control System (BCS III): Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic and lubrication system, featuring: - Robust instrument panel including large (12 in) colored touch screen for intuitive handling - On-screen PDF documentation (e. g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) - On-screen trouble shooting assistance - Graphic charts of logged data - Fault memory with storage of related conditions - USB, Lan (TCP/IP) and CAN BUS interfaces for data export • Machine access via retractable boarding ladder, hydraulically operated • Emergency exit harness kit Automatic Lubrication System Capacity of grease container 450 l (120 US gal) Swing System Swing Drives Parking Brake Max. swing speed Diesel Version Electric Version Swing ring 2 compact planetary transmissions with axial piston motors Wet multiple-disc brake, springloaded / hydraulically released 4. 6 rpm 5. 0 rpm Triple-race roller bearing with sealed internal gearing • Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause / lube times • Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders • System failures displayed by Board Control System • Grease filters (200 μm) between service station and container as well as directly behind grease pump Retractable Service Station Retractable service station installed underneath the engine module and easily accessible from ground. Equipped with: • Quick couplings for - Diesel fuel - Engine coolant - left / right - Pump transmission gear oil - left / right - Engine oil (oil pan) - left / right - Engine oil (additional tank - optional) - left / right - Hydraulic oil tank - Grease container • Cat jump-start socket • Indicator lights for fuel tanks left / right full and grease container full • Closed-loop swing circuit with torque control • Hydraulic braking of the swing motion by counteracting control • All raceways of swing ring as well as grease bath for internal gearing supplied by automatic, central lubrication system Hydraulic Shovel—6030/6030 FS TriPower Face Shovel Attachment (FS) Working Diagram - Boom 6. 2 m (20 ft 4 in) - Stick 4. 4 m (14 ft 5 in) m 14 13 40 12 11 10 30 9 8 7 20 6 5 15 4 10 3 2 5 1 0 0 1 5 2 10 3 150 SHT ft 45 35 25 15 14 45 13 12 40 11 35 10 9 30 8 25 7 6 20 5 15 4 3 10 2 5 1 0 0 m ft 50 Working Range Max. digging depth 13. 9 m 13. 7 m 2. 5 m 4. 9 m Iron ore shovel ESCO S95 11. 6 m3 (15. 2 yd3) 10. 7 m 45 ft 7 in 8 ft 2 in 44 ft 11 in 35 ft 1 in 16 ft 1 in Iron ore shovel 13. 9 m3 (18. 2 yd3) ESCO S95 Digging Forces Max. breakout force 1 370 kN 1 210 kN 920 kN 307, 880 lb 271, 920 lb 206, 750 lb Max. Details may vary depending on scope of supply and destination. Exact data subject to selected machine configuration and final packing list. 3 070 mm (10 ft 1 in) 3 070 mm (10 ft 1 in) 3 070070 mm (10 ft 1 in) 3 mm (10 ft 1 in) Crate with cabin and FOPS Width 2 610 mm (8 ft 7 in) Gross weight 3 800 kg (8, 380 lb) 3 150 mm (10 ft 4 in) 3 150 mm (10 ft 4 in) 3 150150 mm (10 ft 4 in) 3 mm (10 ft 4 in) Cab pedestal module Width 2 000 mm (6 ft 7 in) Gross weight 4 830 kg (10, 650 lb) 1 950 mm (6 ft 5 in) 1 950 mm (6 ft 5 in) Crawler side frame with track pads (2 units) Width 1 550 mm (5 ft 1 in) Gross weight 36 800 kg (81, 130 lb) Hydraulic Shovel—6030/6030 FS 1 950 mm (6 ft 5 in) 1 950 mm mm 5 in) 5 in) 1 950 (6 ft (6 ft 1 900 mm (6 ft 3 in) 7 700 mm (25 ft 3 in) 7 150 mm (23 ft 5 in) 7 700 mm (25 ft 3 in) 7 700700 mm (25 ft 3 in) 7 mm (25 ft 3 in) 5 550 mm (18 ft 3 in) 5 150 mm (16 ft 11 in) 5 550 mm (18 ft 3 in) 5 550550 mm (18 ft 3 in) 5 mm (18 ft 3 in) 3 280 mm (10 ft 9 in) 2, 900 mm (9 ft 6 in) 8 520 mm (27 ft 11 in) 8 520 mm (27 ft 11 in) 8 520520 mm (27 ft in) in) 8 mm (27 ft 11 11 7 530 mm (24 ft 1 in) 2 650 mm (8 ft 8 in) 3 700 mm (12 ft 2 in) 3 700 mm (12 ft 2 in) 3 200 mm (10 ft 6 in) 3 700700 mm (12 ft 2 in) 3 mm (12 ft 2 in) 3 150 mm (10 ft 4 in) 3 150 mm mmft 4 in) 4 in) 3 150 (10 (10 ft 3 150 mm (10 ft 4 in) 2 900 mm (9 ft 6 in) 2 300 mm (7 ft 7 in) 3 640 mm (11 ft 11 in) 3 640 mm (11 ft 11 in) 3 640640 mm (11 ft in) in) 3 mm (11 ft 11 11 3 900 mm (12 ft 10 in) 3 900 mm (12 ft 10 in) 3 900900 mm (12 ft in) in)3 000 mm (9 ft 10 in) 3 mm (12 ft 10 10 3 300 mm (10 ft 10 in) 3 070 mm (10 ft 1 in) 3 070 070 mmft 1 in) 1 in) 3 mm (10 (10 ft 3 000 mm (9 ft 10 in) 3 000 mm mm 10ft 10 in) 3 000 (9 ft (9 in) 3 070 mm (10 ft 1 in) 3 000 mm (9 ft 10 in) 3 500 mm (11 ft 6 in) 3 500 mm (11 ft 6 in) 3 500500 mm (11 ft 6 in) 3 mm (11 ft 6 in) 2 900 mm (10 ft 2 ft) 1 200 mm (3 ft 11 in) 1 200 mm (3 ft 11 in) 1 200200 mmft 11 in) in) 1 mm (3 (3 ft 11 950 mm (3 ft 1 in) 3 450 mm (11 ft 4 in) Crates Content Grease container with pump Length Barrels (hydraulic oil; grease; antifreeze) 2 500 mm (8 ft 2 in) 1 300 mm (4 ft 3 in) 1 270 mm (4 ft 8 in) 2 200 kg (4, 850 lb) Swing ring cover Retractable ladder 4 400 mm (14 ft 5 in) 1 100 mm (3 ft 7 in) 2 000 mm (6 ft 7 in) 620 kg (1, 370 lb) 2 200 mm (7 ft 3 in) 1 300 mm (4 ft 3 in) 1 140 mm (3 ft 9 in) 370 kg (820 lb) Length 1 380 mm (4 ft 6 in) 1 070 mm (3 ft 6 in) 2 060 mm (6 ft 9 in) 930 kg (2, 050 lb) Width Height Gross Weight 2 600 mm (8 ft 6 in) Counterweight incl. [. . . ] Engine radiators with hydraulically driven fan 4. Auxilliary seat 4 4 2 1 3 8 7 6 5 9 2 11 12 1 3 10 Anti-slip walking areas Anti-slip catwalks Optional Equipment General • Export crating • Finishing as per end user´s corporate colors • Customizing of logos as per customer’s specification Cab • Various heating and air-conditioning systems • Roller blinds at all windows • Outside-mounted sun shields • Rear windscreeen wiper Superstructure • Mechanical service crane on superstructure • Hydraulic service crane on superstructure with auxilliary engine • Oil change interval extension for engine oil up to 1000 hrs (Cummins engines only) • Engine oil burn system (Cummins engines only) • Centrifuges for engine oil filtration (Cummins engines only) • Folding access stairway, stairway angle approx. [. . . ]