User manual CATERPILLAR 6040 BROCHURE

[. . . ] water separator • Additional high-capacity water separator • Pre-lube starting system (Cummins engines only) Version 1 - Cat® C32 Tier 2 Make and model 2 x Cat C32 Total rated net power ISO 3046/1 1 516 kW (2, 032 HP) 1, 750 min-1 Total rated net power SAE J1349 1, 516 kW (2, 032 HP) 1, 750 min-1 Total rated gross power SAE J1995 1, 516 kW (2, 032 HP) 1, 750 min-1 No. of cylinders (each engine) 12 Bore 145 mm (5. 71 in) Stroke 162 mm (6. 38 in) Displacement 32. 1 l (1, 959 in3) Aspiration Turbocharged and air-to-air aftercooled Max. [. . . ] 5 800 l (1, 532 US gal) Electric version Approx. 6 400 l (1, 585 US gal) Hydraulic tank capacity Diesel version Approx. 3 400 l (898 US gal) Electric version Approx. 4 000 l (1, 057 US gal) • Pump Managing System contains: - Electronic load limit control -  low on demand from main pumps depending on joystick F position -  utomatic regulation of main pumps to zero flow without A demand -  utomatic rpm reduction of engine speed during working A breaks -  educed oil flow of main pumps at high hydraulic oil R temperature or at high engine temperature • Pressure cut-off for main pumps • Cooling of pump transmission gear oil • Filters: -  ull-flow high-pressure filters (100 μm) for the main pumps, F installed directly behind each pump - Full-flow filters (10 μm) for the complete return circuit - Full-flow filters (10 μm) for the cooling return circuit - Pressure filters (6 μm) for servo circuit -  ressure filters (40 μm) for the feed pumps of the closed P swing circuit - Transmission oil filters (40 μm) Hydraulic Shovel—6040/6040 FS Operator’s Cab Operator’s eye level Approx. 6. 75 m (22 ft 2 in) Internal dimensions of cab Length: 2 200 mm (7 ft 3 in) Width: 1 600 mm (5 ft 3 in) Height: 2 150 mm (7 ft 1 in) •  neumatically cushioned and multi-adjustable comfort seat P with lumbar support, seat heating, safety belt, head- and armrests •  witch in seat cushion to automatically neutralize the S hydraulic controls when operator leaves the seat •  oystick controls integrated in independently adjustable seat J consoles •  old-away auxiliary seat with safety belt F •  OPS (rock guard; approved acc. to DIN ISO 3449) F integrated into cab structure •  ll-round safety glass, armored windshield and sliding side A window •  indshield with parallel intermittent wiper / washer W •  oller blind at windshield R •  obust instrument panel incl. large colored BCS screen with R transflective technology •  ew Board Control System (BCS III); electronic monitoring, N data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring: - Robust instrument panel including large (12 in) colored - touch screen for intuitive handling - On-screen PDF documentation (e. g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) - On-screen troubleshooting assistance - Graphic charts of logged data - Fault memory with storage of related conditions -  SB, Lan (TCP/IP) and CAN BUS interfaces for U data export •  achine access via retractable boarding ladder, hydraulically M operated •  mergency exit harness kit E Attachments (continued) - Kinematic assistance to hydraulic forces - Constant boom momentum throughout the whole lift arc - Crowd force assistance •  ll buckets (FS and BH) are equipped with a universal wear A package suitable for all standard applications, which consists of: - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth - Wing shrouds on side walls - Heel shrouds at bottom edges •  pecial wear packages for highly abrasive materials on request S Swing System Swing Drives 3 compact planetary transmissions with axial piston motors Parking Barke Wet multiple disc brake, spring- loaded / hydraulically released Max. swing speed Cat Version 4. 7 rpm Cummins Version 4. 8 rpm Electric Version 5. 1 rpm Swing ring Triple-race roller bearing with sealed internal gearing •  losed-loop swing circuit with torque control C •  ydraulic braking of the swing motion by counteracting H control •  ll race ways of swing ring, as well as grease bath A for internal gearing, supplied by automatic central lubrication system Attachments • Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas •  elding procedures allow for internal counter-welding W (double prep weld) wherever possible •  oom and sticks are stress-relieved after welding B •  nspection hole in monoboom of BH-attachment I •  atwalks with rails at boom (FS and BH) C •  ressure-free lowering of boom (FS and BH) and stick (FS) P by means of a float valve •  hovel attachment with unique TriPower kinematics ensuring S the following main features: - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance - Automatic roll-back limiter to prevent material spillage Automatic Lubrication System Capacity of grease container 1 000 l (264 US gal) •  ual-circuit system with hydraulically driven heavy-duty D pump and electronic time relay control adjust the pause / lube times •  onnected to the lubrication system are the swing roller C bearing with internal geraing and all pivot points of attachment, bucket and cylinders • System failures displayed by Board Control System •  rease filters (200 μm) between service station and G container, as well as directly behind grease pump Hydraulic Shovel—6040/6040 FS TriPower Face Shovel Attachment (FS) Working Diagram  Boom 7. 3 m (23 ft 11 in) - Stick 4. 6 m (15 ft 1 in) ft 50 m 15 14 13 40 12 11 10 30 9 8 7 20 6 5 15 4 10 3 2 5 1 0 0 1 5 2 10 3 17 55 16 15 50 14 45 13 12 40 11 35 10 9 30 8 25 7 6 20 5 15 4 3 10 2 5 1 0 0 m ft 45 35 25 190 sht Working Range Max. dumping height Crowd distance on level 14. 4 m 15. 4 m 2. 6 m 10. 9 m 5. 1 m 47 ft 3 in 50 ft 6 in 8 ft 6 in 35 ft 9 in 16 ft 9 in Digging Forces Max. breakout force 1 810 kN 406, 760 lb 1 280 kN 287, 650 lb 1 270 kN 285, 410 lb Face Shovels Type Tooth system Capacity SAE / PCSA 1:1 Capacity SAE / CECE 2:1 Total width Inner width Opening width No. Details may vary depending on scope of supply and destination. [. . . ] Engine radiators with hydraulically driven fan 4. Auxiliary seat 4 4 2 1 3 8 7 6 5 9 2 11 1 3 10 12 Anti-slip walking areas Anti-slip catwalks Optional Equipment General • Export crating • Finishing as per end user’s corporate colors • Customizing of logos as per customer’s specification Cab • Various heating and air conditioning systems • Roller blinds at all windows • Outside-mounted sun shields • Additional instrumentation Superstructure • Hydraulic service crane on superstructure with auxiliary engine • Mesabi radiators instead of standard radiators (Cummins engines only) • Oil change interval extension for engine oil up to 1, 000 hrs (Cummins only) • Engine oil burn system (Cummins engines only) • Centrifuges for engine oil filtration (Cummins engines only) • Folding access stairway, stairway angle approx. [. . . ]