User manual CATERPILLAR 6050 BROCHURE

[. . . ] water separator • Additional high-capacity water separator • Pre-lube starting system • Eliminator with centrifuge for engine oil filtration Hydraulic Shovel—6050/6050 FS 7 580 mm (24 ft 10 in) 7 350 mm (24 ft 1 in) 8 730 mm (26 ft 7 in) 7 000 mm (23 ft) 7 600 mm (24 ft 11 in) 8 760 mm (28 ft 9 in) 6 460 mm (21 ft 3 in) 2 480 mm (8 ft 2 in) 2 780 mm (9 ft 1 in) 1, 120 mm (3 ft 8 in) 1 400 mm (4 ft 7 in) 6 400 mm (21 ft) 8 540 mm (28 ft) 7 000 mm (23 ft ) General Data Operating Weight Face Shovel Backhoe Engine Output SAE J 1995 Cummins® K1500E Cummins® QSK38 Standard Bucket Capacity Face Shovel (SAE 2:1) Backhoe (SAE 1:1) 525 tonnes (579 tons) 534 tonnes (589 tons) 1 880 kW 2, 520 HP 1 880 kW 2, 520 HP 26. 0 m3 34. 0 yd3 28. 0 m3 36. 6 yd3 Operating Weight Shovel Standard track pads 1 400 mm (4 ft 7 in) Operating weight 525 000 kg (1, 157, 420 lb) Ground Pressure 25. 7 N/cm2 (37. 3 psi) Additional track pads available on request Backhoe Standard track pads 1 400 mm (4 ft 7 in) Operating weight 534 000 kg (1, 177, 260 lb) Ground Pressure 25. 7 N/cm2 (37. 3 psi) Additional track pads available on request Features • TriPower shovel attachment • Independent oil cooling system • Spacious walk-through machine house • 5-circuit hydraulic system • Electronic-hydraulic servo control • Board Control System (BCS) • Torque control in closed-loop swing circuit • Automatic central lubrication system • Xenon working lights Hydraulic Shovel—6050/6050 FS Diesel Engines Version 1 - Cummins K1500E Tier 1 Make and model 2 x Cummins K1500E Total rated net power ISO 3046/1 1 880 kW (2, 520 HP) 1, 800 min-1 Total rated net power SAE J1349 1 880 kW (2, 520 HP) 1, 800 min-1 Total rated gross power SAE J1995 1 880 kW (2, 520 HP) 1, 800 min-1 No. of cylinders (each engine) 12 Bore 159 mm (6. 25 in) Stroke 159 mm (6. 25 in) Displacement 37. 8 l (2, 300 in3) Aspiration Turbocharged and aftercooled Max. [. . . ] pressure, swing system Diesel version 32 MPa = 320 bar (4, 640 psi) Electric version 35 MPa = 350 bar (5, 080 psi) Undercarriage Travel speeds (2 stages) 1st stage Max. tractive force 2 576 kN (578, 900 lb) Gradability of travel drives Max. 50 % Track pads (each side) 39 Bottom rollers (each side) 6 Support rollers (each side) 2 plus a skid plate in between Travel drives (each side) 1 planetary transmission with 2 two-stage axial piston motors Parking brakes Wet multiple disc brake, spring-applied/hydraulically released •  ast double-grouser combined pad links with bushings C connected by hardened full floating pins •  ll running surfaces of sprockets, idlers, rollers and pad A links, as well as teeth contact areas of sprocket and pad links, are hardened •  ully hydraulic, self-adjusting track tensioning system with F membrane accumulator •  utomatic hydraulic retarder valve to prevent over-speed A on downhill travel • Acoustic travel alarm Hydraulic Shovel—6050/6050 FS Operator’s Cab Operator’s eye level approx. 7. 6 m (24 ft 11 in) Internal dimensions Length 2 200 mm (7 ft 3 in) Width 1 600 mm (5 ft 3 in) Height 2 150 mm (7 ft 1 in) •  neumatically cushioned and multi-adjustable comfort P seat with lumbar support, seat heating, safety belt, headand armrests •  witch in seat cushion to automatically neutralize the S hydraulic controls when operator leaves the seat •  oystick controls integrated in independently adjustable J seat consoles • Fold-away auxiliary seat with safety belt •  OPS (rock guard; approved acc. to DIN ISO 3449) integrated F into cab structure •  ll-round safety glass, armored windshield and sliding A side window • Windshield with parallel intermittent wiper / washer • Roller blind at windshield •  obust instrument panel incl. large colored BCS screen with R transflective technology •  oard Control System (BCS) electronic monitoring and data B logging system for vital signs and service data of engines, hydraulic systems and lubrication systems •  achine access via retractable boarding ladder, M hydraulically operated • Sliding emergency ladder (kick-down type) with ladder cage Retractable Service Station Retractable service station installed underneath the engine module and easily accessible from ground. Equipped with: • Quick couplings for: - Diesel fuel - Engine coolant - left / right - Pump transmission gear oil - left / right - Engine oil (oil pan) - left / right - Engine oil (additional tank - optional) - left / right - Hydraulic oil tank - Grease container • Cat jump-start socket •  ndicator lights for fuel tanks left/right full and grease I container full Swing System Swing Drives 4 compact planetary transmissions with axial piston motors Parking Brakes Wet multiple disc brake, spring-loaded / hydraulically released Max. swing speed Diesel version 3. 8 rpm Electric version 4. 0 rpm Swing ring Triple-race roller bearing with sealed internal gearing • Closed-loop swing circuit with torque control •  ydraulic braking of the swing motion by counteracting H control •  ll raceways of swing ring, as well as grease bath for internal A gearing, supplied by automatic central lubrication system Automatic Lubrication System Capacity of grease container 1 000 l (264 US gal) •  ual-circuit system with hydraulically driven heavy-duty D pump and electronic time relay control to adjust the pause / lube times •  onnected to the lubrication system are the swing roller C bearing with internal gearing and all pivot points of attachment, bucket and cylinders • System failures displayed by Board Control System •  rease filters (200 μm) between service station and container, G as well as directly behind grease pump Attachments •  ooms and sticks are torsion-resistant, welded box design of B high tensile steel with massive steel castings at pivot areas •  elding procedures allow for internal counter-welding W (double prep weld) wherever possible • Booms and sticks are stress-relieved after welding • Inspection hole in booms • Catwalks with rails at booms •  ressure-free lowering of boom (FS and BH) and stick (FS) P by means of a float valve •  hovel attachment with unique TriPower kinematics ensuring S the following main features: - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces - Constant boom momentum throughout the entire lift arc - Crowd force assistance •  ll buckets (FS and BH) are equipped with a universal wear A package suitable for all standard applications, which consists of: -  pecial liner material covering main wear areas inside and S outside of bucket - Lip shrouds between teeth - Wing shrouds on side walls - Heel shrouds at bottom edges • Special wear packages for highly abrasive materials on request Hydraulic Shovel—6050/6050 FS TriPower Face Shovel Attachment (FS) Working Diagram - Boom 8. 0 m (26 ft 2 in) - Stick 5. 1 m (16 ft 9 in) Working Range Max. dumping height Crowd distance on level 15. 3 m 16. 2 m 2. 4 m 11. 8 m 5. 5 m 50 ft 2 in 53 ft 2 in 7 ft 10 in 38 ft 9 in 19 ft Digging Forces Max. breakout force 1 890 kN 424, 740 lb 1 650 kN 370, 800 lb 1 500 kN 337, 100 lb Face Shovels Type Iron ore shovel Tooth system ESCO S130 Capacity SAE / PCSA 1:1 21. 0 m³ (27. 5 yd³) Capacity SAE / CECE 2:1 18. 0 m³ (23. 5 yd³) Total width 4 800 mm (15 ft 9 in) Inner width 4 300 mm (14 ft 1 in) Opening width 2 250 mm (8 ft 2 in) No. of teeth 6 Weight including wear kit 40 400 kg (89, 070 lb) Max. Details may vary depending on scope of supply and destination. [. . . ] Engine radiators with hydraulically driven fan 6. Auxilliary seat 4 4 2 8 1 3 5 7 9 3 6 2 11 10 12 1 Anti-slip catwalks Anti-slip walking areas Optional Equipment General • Export crating • Finishing as per end user´s corporate colors • Customizing of logos as per customer’s specification Cab • Various heating and air-conditioning systems • Roller blinds at all windows • Rear windscreen wiper • Additional instrumentation Superstructure • Hydraulic service crane on superstructure with auxilliary engine • Mesabi radiators instead of standard radiators • Oil change interval extension for engine oil up to 1, 000 hrs • Folding access stairway, stairway angle approx. [. . . ]