User manual CATERPILLAR 735B BROCHURE

[. . . ] 735B Articulated Truck Engine Engine Model Tier 4 Interim/EU Stage IIIB Gross Power ­ SAE J1995 Net Power ­ ISO 14396 Cat® C15 ACERTTM 337 kW 452 hp 333 kW 447 hp Weights Rated Payload Body Capacities Heaped SAE 2:1 32. 7 tonnes 36 tons 19. 7 m3 25. 8 yd3 New Features C15 Engine with ACERTTM Technology meeting Tier 4 Interim/EU Stage lllB engine emission regulations Cat® "on-the-go" Regeneration System Controlled Throttle Shift (CTS) Transmission Automatic Traction Control (ATC) Operator and Passenger grab handles Floor-mounted accelerator pedal Park brake switch ­ guarded by raised dash mouldings Dash dimmer switch Headliner with radio mounting Machine width position lamps Electric hood switch mounted in-cab External grab rail around cab roof Improved fuse panel Color Multi-Purpose Display (CMPD) incorporating the rearview camera screen and cycle counter Machine Security System Tornado-ready (optional) External roof-level work lights (optional) Motorized heated mirrors (optional) Contents Engine with ACERTTM Technology . . . . . . . . . . . . . . . . . . . . 3 Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Suspension and Automatic Traction Control (ATC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operator Comfort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Ease of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Durability and Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Product Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Complete Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Sustainability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 735B Articulated Truck Specifications . . . . . . . . . . 14 735B Standard Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 735B Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 The new Cat® 735B with 32. 7 tonnes (36 tons) rated payload offers proven reliability and durability, high productivity, superior operator comfort and lower operating costs. The spacious two-person cab with forward facing passenger seat and off road oil/nitrogen front suspension cylinders keep the operator comfortable through out the working day. The true "on-the-go" Automatic Traction Control (ATC) automatically modulates the correct level of Inter-Axle and Cross-Axle differential lock engagement which will improve cycle times and productivity. No operator interaction is required. Strong, durable Cat ACERTTM engines with the Tier 4 Interim/EU Stage IIIB exhaust emission solution and electronically controlled smooth shifting transmissions deliver high productivity with low fuel consumption. There are significant changes/improvements to the engine/transmission software that result in smoother gear changes. Engine with ACERTTM Technology Innovative technologies optimize performance. ACERT Technology TheCat®C15ACERTTMenginecontinuestheevolutionary, incrementalimprovementsthatprovidebreakthroughengine technologybuiltonsystemsandcomponentsdevelopedby Caterpillarwithprovenreliability. Cat Clean Emissions Module (CEM) CEMisanexhaustaftertreatmentpackageconsistingofa dieselparticulatefilterandcontrolsystems. TheCEMreduces particulateemissionsusingpassiveandactiveregeneration duringnormalengineoperation. Cat NOx Reduction System (NRS) TheCatNOxReductionSystem(NRS)capturesandcools asmallquantityofexhaustgas, thenroutesitintothe combustionchamberwhereitdrivesdowncombustion temperaturesand reducesNOxemissions. Fuel Delivery MechanicallyactuatedElectronicUnitInjection(MEUI-C) multipleinjectionfueldeliveryinvolvesahighdegreeof precision. Preciselyshapingthecombustioncyclelowers combustionchambertemperatures, generatingfeweremissions andoptimizingfuelcombustion. Thistranslatesintomore workoutputforyourfuelcost. Diesel Particulate Filter Regeneration Regeneration RegenerationistheremovalofsootfromtheDiesel ParticulateFilter(DPF). TheAftertreatmentRegeneration Device(ARD)isusedtoregeneratetheDPF. TheDPFtrapsbothparticulatesandash, theashisremoved at regularserviceintervals. [. . . ] Theoperatorremainscomfortableandproductivethroughouttheday. Spacious Two-Person Cab The735Bfeaturesalargetwo-personcab, offeringcomfortableworkingspaceforboththeoperator and passenger. The735B, 740Band740BEJarticulatedtrucksusethesamespaciouscabdesign. Air Suspension Seat Theairsuspensionseatenhancesoperatorcomfortwithacushionedupperhighback, adjustable dampingwiththreesettings, ridezoneindicatorandadjustablelumbarsettings. Itisfullyadjustable to providetheoptimaldrivingposition. Passenger Seat Full-sizepassengerseatfeaturesafullypaddedseatwithabackrestandawide, retractableseatbeltfor a secureandcomfortableride. Thepassengerseatispositionednexttotheoperatorseat, givingboththe operatorandpassengeraclearviewoftheinstrumentpanel, controlsandtheroad. Steering Column Acomfortabledrivingpositionisprovidedbyatelescopicandtiltadjustablesteeringcolumn. 6 Ease of Operation Designed for ease of use ­ allows the operator to focus on production. Ergonomic Layout Thecontrolsandlayoutofthecabaredesignedtomakeitas easytooperateasyourcar. Quick, easytoreadandsimple tooperate, thecontrolsandgaugesonthe735Ballowthe operatortoconcentrateonproduction. Dash Theintegratedwrap-arounddashputsallcontrolswithin easyreachoftheoperator. FeaturingLEDilluminated rockerswitchesforthedashdimmer, rearwashwiper, hazard warning, headlamp, worklamp, heatedmirrors(optional), diff-lock, secondarysteer, heatedseat(optional), machine securitysystem(optional), A/Candcigarlighter. Color MultiPurposeDisplay(CMPD)unitincorporatingthemessenger andrearviewdisplay. Providesanautomotivefeelwiththe industrialstrengthyouwouldexpectfromCaterpillar. Color Multi Purpose Display (CMPD) Amultiscreendisplayunitshowingvariouslevelsof machinewarningcategories, performanceandcondition pages, including:Performance, Settings, Totals, Service, MachineStatus, Operator, andRearviewCamera. 10 20 Warning Categories Themonitoringsystemprovidesfourwarningcategories. Thefirstwarningcategoryrequiresonlyoperatorawareness. Thesecondwarningcategoryrequiresachangeinmachine operationormaintenancetothesystem. Thethirdwarningcategoryrequiresanimmediatechange of themachineoperation. Thefourthcategoryrequirestheoperatortoimmediately stopthemachine. Thefourthcategoryalsorequiresthe operatortoimmediatelyshutdowntheengine. 5 2 5 0 X100 30 P N 0019254 mi 0 km/h A Viewing Area Thelowslopinghoodandplacementofthecoolingpackage behindthecabgivetheoperatorexcellentall-aroundvisibility. Thelargeglassareaandcentraloperatorpositionalso provideexcellentvisibility. Transmission and Hoist Levers Thehoistleverprovideseasy, comfortableoperation. The transmissionleveroffersexcellentcomfort, andcontrol fortopgearlimit, transmissionholdandneutrallock. Durability and Reliability High machine availability maximizes productivity and lowers costs. Front Frame Thefrontframedesignfeaturesalargeboxsectionandwide, stiffframebeamstohandletorqueloads. Thedivergent framedesigndecreasesstressinthehitchareaandoptimizes suspensiongeometry. The framedesignmakesmaximum use ofroboticweldingforincreaseddurability. Rear Frame Twin-boxconstructionminimizesstressconcentrations and provideslowweightwithlongservicelife. Suspension Thethree-pointoscillatingaxlefrontsuspensionprovides unparalleledridequality. Italsoprotectsthetruckfrom adverseroadconditionsbyabsorbingshockloadsthatwould reachtheframe. Articulating/Oscillating Hitch Thearticulatinghitchprovidesthetruckwithsteering articulation, andtheoscillationensuresall-wheelground contactinroughterrain. Hitch Construction Two-piececonstructionfeaturesadurablecaststeelhead boltedtoahard-wearingforgedsteeltube. Fast Hoist Cycle Times Fastbodyraiseandlowertimesmeanlesstimespent in the dumparea. Load-Carrying Capacity The735Bhasalargetargetareatoprovideconsistentlyhigh load-carryingcapacity. Itsdivergingflowdesigngivesclean loadejection, whichmaximizesproductionandavoidsthe wasteofmaterialcarry-back. Output Transfer Gear Provideslubricationofallbearingsandclutchesusing a distributed-pressurelubricatedandfilteredsystem. Safetyisanintegralpartofallmachinesandsystemdesigns. Safety Features · · CabintegralROPS(RollOverProtectionSystem) and FOPS(FallingObjectProtectionSystem) Rearviewcamerasystemprovidesacontinuous panoramicrearvieworwhenreversegearisselected in theCMPD Thesecondaryandparkingbrakefunctionsarespring appliedandhydraulicallyreleased Electro-hydraulicsecondarysteeringsystem, automaticallyactivatesinforward/reverseorwhen stationaryiflowpressureissensed. Canbemanually selectedformachinerecoverypurposes. Externalenginefuelcutoffswitchforeasyaccessfrom outsideofthemachine Externalelectricalsystemdisconnectswitchforeasy accessfromoutsideofthemachine Slipresistantsurfaces­punchedsteelplate HoodraiseandlowerswitchfittedattheLHSofdash whichcanonlybeaccessedwiththecabdooropen, for addedsecurity 75mm(3in)wideretractableseatbeltsforoperatorand passenger/trainee Cabroofmountedworklights(optional) Wideangledmirrorsforexcellentrearvisibility Sweepinghooddesignforpanoramicforwardvisibility Extensivehandrails Bodyraisedalarm Heatedmotorizedmirrors(optional) L EDflashingbeacon Widepositioned, frontmarkerlights · · · · · · · · · · · · · · · 12 Sustainability Resourceful in every way. The735Bisdesignedtomaximizeefficiencyandproductivitywhileconservingnaturalresources. Air Quality TheC15ACERTengineincorporatingtheCatCleanEmissionModule(CEM)meetsEPATier 4Interim/ EUStageIIIBemissionsrequirementsandisdesignedtoincorporateTier4Final/EUStageIV emissionssystemsat futuremachineproductintroduction. TheC15ACERTenginehastheflexibilityofrunningoneitherultra-low-sulphurdiesel(ULSD) fuel or bio-dieselblendedwithULSD. Allfuelsmusthavenomorethan15ppmsulfur. Re-cycle Waste TheCaterpillarDesign, Manufacturing, AssemblyandTestSiteatPeterleeinEnglandre-cycle90% of allwasteproduced. [. . . ] Then, godowntoMaximumSpeed. UsableRimpulldependsontractionavailable. S TANDARD * G ROSS WEIGHT k g x 1000 lb x 1000 0 0 5 20 10 15 40 20 2 5 60 3 0 80 3 5 40 100 4 5 50 120 5 5 60 140 6 5 lb x 1000 70 kg x 1000 45 90 40 35 30 75 RIMPULL 60 25 45 20 15 30 10 15 5 0 0 0 1A 1B 2 3 4 5 2 0 10 15 30 20 6 40 25 7 50 30 35 60 km/h mph 0 0 1 5 SPEED 1A ­ 1st Gear (Converter Drive) 1B ­ 1st Gear (Direct Drive) 2 ­ 2nd Gear 3 ­ 3rd Gear 4 ­ 4th Gear 5 ­ 5th Gear 6 ­ 6th Gear 7 ­ 7th Gear E ­ Empty 32 473 kg (71, 591 Ib) L ­ Loaded 65 173 kg (143, 682 Ib) * at sea level TOTAL RESISTANCE % (GRADE PLUS ROLLING RESISTANCE) E L 17 735B Articulated Truck Specifications R etarding Performance Todetermineperformance, readfromGrossWeightdownto%EffectiveGrade. EffectiveGradeequalsactual%favorablegradeplus1% foreach10kg/metricton(20lb/ton)ofRollingResistance. Fromthispoint, readhorizontallytothecurvewiththehighestattainablespeed range. Then, godowntoMaximumSpeed. Retardingeffectonthesecurvesrepresentsfullapplicationoftheretarder. G ROSS WEIGHT 0 0 20 1 0 40 20 60 30 80 0 4 100 50 120 60 140 160 lb x 1000 70 kg x 1000 35% 1 E L 30% 25% 2 20% 3 4 5 6 7 15% 10% 5% 0 0 5 1 0 10 20 15 30 20 40 25 50 30 35 60 40 k m/h mph SPEED 1 ­ 1st Gear 2 ­ 2nd Gear 3 ­ 3rd Gear 4 ­ 4th Gear 5 ­ 5th Gear 6 ­ 6th Gear 7 ­ 7th Gear E ­ Empty 32 473 kg (71, 591 Ib) L ­ Loaded 65 173 kg (143, 682 Ib) 18 % EFFECTIVE GRADE ( FAVORABLE) 735B Standard Equipment Standard equipment may vary. Consult your Cat dealer for details. AirconditioningwithR134Arefrigerant Airvents, adjustable AutomaticTractionControl(ATC) Autoshiftseven-speedforwardand two-speedreversetransmission Backupalarm Body, adaptedforexhaustheat Cat®C15enginewithACERTTM Technology CatCleanEmissionModule(CEM) an exhaustaftertreatmentpackage ColorMulti-PurposeDisplay(CMPD) incorporatingtheCycleCounterand rearviewCameraScreen CD/Radio, heavydutyready Differentials, standardwithautomatic clutchedcross-axleandinter-axle differentiallocksfor all axles Electricalsystem:24volt, 5A24-to 12-voltconverter Electrohydraulichoistcontrol Etherstartingaid Glasswindows, laminatedandtinted, front Glasswindows, toughenedandtinted, sidesandrear Guards:rearwindow, radiator, crankcase andaxle Headlights, four Heateranddefrosterwithfour-speedfan Horn, electric Lights:cabinterior, front, side, rear, two reversing/workinglights, twostop/tail lights, sidewidthmarker, frontandrear directionindicators Mirrors, mainandauxiliary, leftandright Mudflaps, wheelarchandbodymounted, withtransportationtiebacks Oil-cooledbrakes, enclosed Operatorandpassengergrabhandrails ProductLink Retarder, enginecompressionbrake ROPS/FOPScab, withfull instrumentation, including: ­Instrumentclusterdisplaymodule ­Indicatorlamps:leftturn, secondary steering, primarysteeringloss, front and centeraxlebraketemp(735B/740B and740B Ejectoronly), brakeoil pressure, actionlamp, transmissionfault, parkbrake, chargingsystemstatus, differentiallockfault, bodynotinfloat, rightturn, high beam, transmissionhold, machinefilterwarning, retarder, retarder upshift warning ­Gauges:engineoilpressure, engine coolanttemperature, torqueconverter oiltemperature, fuellevel, fueltank level gauge ­LCDwarnings/indicators:Gear, Alert, Speed, Soot, DPFRegeneration, Engine hours, PrimarySteer, 2ndSteer, Machine Security(MSS), Retarder ­Meters:servicehourmeter, speedometer, tachometer Seat, fullyadjustable, airsuspension Seat, paddedpassenger Secondarysteering­electronic SOSSMsamplingvalves Spillguard, front, integralpartof fabricatedbody Startingreceptacle, electric, remote Storage­twocupholders, flaskreceptacle, underseatstorage, doorpocket, behind seatstorage, coathook. Sunvisor Three-axle, sixwheeldrive Tiltandtelescopicsteeringwheel Tires, 26. 5R25, radial Towingeyes, frontandreartowpin Twoseatbelts, retractable Vandalismprotection:lockablecapsfor fueltankandhydraulicoiltank Windowsopeningside, tinted Windshieldwiperandwasher, twospeed, intermittent(front) Windshieldwiperandwasher, twospeed, (rear) 735B Optional Equipment Optional equipment may vary. Consult your Cat dealer for details. Autolubeinstallationforautomatic greasingofbearings Bodyliners CD/Radio, heavydutywithauxiliaryinput ColdWeatherCoolant(­51°C/­59. 8°F) Coldweatherstartattachment EngineBlockHeater Exhaustheatedbody Extensions, fender Fastfuelfill FlashingLEDBeacon FuelAdditive­Anti-Waxing Heatedrearviewmotorizedmirrors Heatedseats ProductLinkPL321, PL522andPL523 (whereavailable) Roofmountedworklights Longwheelbaserearchassis(OEM) MachineSecuritySystem(MSS) Tailgate: ­Scissor-type 19 735B Articulated Truck For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www. cat. com © 2011 Caterpillar Inc. All rights reserved Materials and specifications are subject to change without notice. Featured machines in photos may include additional equipment. See your Cat dealer for available options. CAT, CATERPILLAR, SAFETY. CAT. COM, their respective logos, "Caterpillar Yellow" and the "Power Edge" trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. AEHQ6133 (3-2011) [. . . ]