User manual CATERPILLAR AP500E BROCHURE

[. . . ] Automated controls and well-designed components reduce segregation potential, maximize efficiency, and deliver a consistent head of material that leads to better mat quality. AUTOMATED DELIVERY ­ Four pumps enable individual control of each auger and each conveyor for precise mix delivery to the screed ­ Two sensor system with ratio control dials automatically adjusts mix flow when changing paving widths ­ Four sensor system utilized with the AS4251C and AS4252C screeds monitor conveyors and augers for precise mix control ­ Cat Grade and Slope provides accurate control, optimizes mix utilization, and enables easy setup through a visual display SMOOTH FLOW ­ Wide tunnel and narrowly spaced conveyor bars of 215 mm (8. 5") ensure smooth flow to the auger chamber ­ 4-position adjustable push-roller conforms to trucking fleet for smoother exchanges ­ Reversible augers and conveyors minimize spillage at the end of the paving pass DURABLE, LONG-LIFE COMPONENTS ­ Thick floor plates, heavy-duty chains, and stout conveyor bars deliver lasting performance and lower lifetime operating costs ­ Narrow chain guards protect chains and bolt heads for extended long-term performance ­ Greaseable bearings with remote fittings flush contaminates away from seals for longer life 8 1 2 3 3 4 4 6 5 7 8 9 1. [. . . ] The ECMs are compatible with Cat Electronic Technician and easily connect to a laptop computer for fast technical support. Also, color-coded and numbered electrical wiring makes recognition easier when trying to locate the source of the fault code. Manual overrides located throughout the hydraulic system ensure the machine processes every bit of material should a problem occur. 1 m (20' 2") with bolt-on extensions Main Screed Extender Extender Rear-Mounted Extenders 20 AS4251C VIBRATORY AND TAMPER BAR SCREED Tamper bars combined with vibratory screed plates optimize mat density behind the screed. TOP FEATURES ­ Balanced weight of 4000 kg (8, 819 lb) ­ Analog control (potentiometer) for tamper speed, vibratory speed, and counterbalance pressure ­ Double-width power extenders provide unmatched stability ­ Tamper bar system delivers an adjustable range up to 1700 rpm with a stroke of 4 mm (0. 16") ­ Adjustable vibratory screed plate range up to 3 , 000 vpm ­ 400 mm (15") dual main screed plate widths ­ 15 mm (0. 60") screed plate thickness ­ Low profile frame design for good visibility into the auger chamber ­ Electric or LPG heated screed plates ­ Foldable end gates (option) reduce transport width ­ Power crown control (optional) APPLICATIONS ­ Excels on thin lifts and provides the ability to eliminate a compactor due to higher densities behind the screed ­ Interstates, airports, highways, streets, rural roads, overlays, reclaimed concrete PAVING RANGES ­ Standard Paving Range: 2. Screed Plate Heating Element 3 7 2 1 4 5 6 TOP FEATURES ­ Balanced weight of 3200 kg (7, 055 lb) ­ Equipped with LCD display ­ Double-width power extenders provide stability ­ Tamper bar system delivers an adjustable range up to 1700 rpm with a stroke of 4 mm (0. 16") ­ Adjustable vibratory screed plate range up to 3 , 000 vpm ­ 330 mm (13") single main screed plate width ­ 13 mm (0. 50") screed plate thickness ­ Electrically heated screed plates and tamper bar deliver uniform heat distribution ­ Heated end gates (option) prevent mix buildup ­ Power crown control (standard) ­ Foldable end gates reduce transport width SCREED ADVISOR DISPLAY ­ Available in multiple languages ­ Keeps operator informed of the following: - Temperature of each screed section - Tamper bar speed - Vibratory speed - Counter-balance pressure APPLICATIONS ­ Excels on thin lifts, ability to eliminate a compactor due to higher densities behind the screed ­ Interstates, airports, highways, streets, rural roads, overlays, reclaimed concrete (RCC) PAVING RANGES ­ Standard Paving Range: 2. 00 m (26' 4") with bolt-on extensions 22 WIDE WIDTH PAVING PACKAGES VIBRATORY SCREEDS AS2252C SCREED EXTENSIONS Extensions are available in 305 mm (1') and 610 mm (2') lengths. Screed extensions are electrically heated without vibration. ­ 305 mm (1') extensions are electrically heated ­ 711 mm (2' 4") extensions are electrically heated with vibration 2. 25 m (10") extensions are electrically heated with tamper bars ­ 0. 75 m (30") extensions are electrically heated with tamper bars and vibration * Maximum paving width of AP500E w/AS4252C screed is 7. 0 m (26' 4") Note: AS4251C screed cannot be utilized with the AP500E 23 CAT GRADE AND SLOPE SYSTEM FACTORY INTEGRATION, EASIER TO USE, MORE ACCURATE. Cat Grade and Slope is a factory-integrated guidance system that helps remove irregularities from the surface and control mat thickness for increased production, lower operating costs, and higher profitability. It is entirely supported by Caterpillar; ensuring the control system and paver are setup to optimize performance and meet job site requirements. [. . . ] " ~ NEW CAT PAVING CUSTOMER Optional Equipment Auger and Mainframe Extensions Auxiliary Power Panel Cut-Off Shoe Decelerator Pedals Ecological Washdown System and Hose Reel Feeder Sensor (Mechanical or Sonic) Friction Steering (AP555E) Front Wheel Assist or All-Wheel Drive (AP500E) Grade and Slope Controls (Cat/Topcon) Hard Top Canopy High Intensity Discharge Lights (w/Canopy) Leveling Devices Lights (Working or Roading) Mobil-Trac Undercarriage Belt; smooth/treadbar (AP555E) Oscillating Push Roller Power Folding Front Apron Power Mainframe Extensions Product Link Screed Extensions Tow-point Indicators (Upper) Track Plow (AP555E) Truck Hitch Umbrella Up-time Kit Warning Beacon Wide Width Paving Packages Windshield (w/hard top canopy) 29 AP500E Paver Specifications F J G K H A B C D E I Dimensions A Tractor length w/push roller B Length with push roller and AS2252C screed w/walkway up Length with push roller and AS2252C screed w/walkway down Length with push roller and AS3251C screed Length with push roller and AS4252C screed C Wheel gauge width (outside to outside) D Transport width with screed end gates (hopper raised) Transport width without screed end gates (hopper raised) E Tractor operating width (hopper lowered) F Operating height G Transport height with fumes stack and seat lowered H Truck entry height (apron) I Truck entry width J Hopper length K Deck Height 4. 78 m (5' 10") Weights AP500E Tractor only AP500E Tractor w/canopy w/AS2252C* w/AS3251C* w/AS4252C ** * Weight without canopy ** Weight with canopy Paving Range 12 590 kg (27, 760 lb) 12 945 kg (28, 539 lb) 15 290 kg (33, 715 lb) 15 520 kg (34, 220 lb) 16 145 kg (35, 594 lb) w/AS2252C w/AS3251C w/AS4252C Max Paving Depth 1. 2 m3 (219 ft3) 24 V, 75A alternator 25 kW AP555E Paver Specifications J F K H A B C D E G I Dimensions A Tractor length w/push roller B Length with push roller and AS2252C screed w/walkway up Length with push roller and AS2252C screed w/walkway down Length with push roller and AS3251C screed Length with push roller and AS4251C screed Length with push roller and AS4252C screed C Track gauge width (outside to outside) D Transport width with screed end gates (hopper raised) Transport width without screed end gates (hopper raised) E Tractor operating width (hopper lowered) F Operating height G Transport height with fumes stack and seat lowered H Truck entry height (apron) I Truck entry width J Hopper length K Deck Height 4. [. . . ]