User manual CATERPILLAR CST65 BROCHURE

[. . . ] Cat® C7. 1 ACERTTM Engine The innovative Cat C7. 1 ACERTTM engine is optimized for maximum fuel efficiency and increased power density while meeting all Tier 4 Interim/Stage IIIB emissions requirements. Torque Converter Transfers more power to the ground and optimizes fuel efficiency in all applications. Powershift Transmission The K Series transmissions incorporate a new shifting strategy that delivers smoother shifts, faster acceleration, and increased travel speed when climbing a grade. Fuel Efficiency The CST65 wheel loader has been integrated as a system; from the linkage and work tool carrying the payload, to the engine, transmission and torque converter moving the machine, the system has been optimized to achieve the lowest cost per ton. Contents Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Durability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Productivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Versatility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operator Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Sustainability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Owning Costs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Operating Costs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Wheel Loader Speci cations . . . . . . . . . . . . . . . . . . . . . . . . . 14 Standard and Optional Equipment . . . . . . . . . . . . . . . . . 34 The Cat® CST65 was designed to improve operator comfort, performance, and productivity, all while meeting Tier 4 Interim/Stage IIIB emissions requirements. [. . . ] · · · Improved fuel efficiency ­ less fuel consumed results in lower emissions. Engine air filter life doubled to reduce cost and waste. Machine is built with a 95% recyclability rate (ISO 16714) to conserve valuable natural resources and further enhance machine end of life value. Improved operator efficiency through enhanced visibility and reduced noise/vibration levels. Product Link family of products and solutions that collect, communicate, store and deliver product and job-site information to maximize productivity and reduce costs. Major components are rebuildable, eliminating waste and saving money by giving the machine and/or major components a second ­ and even third ­ life. Conserving Resources · · · Customer Support Machine Selection Cat dealers are ready to help evaluate machine options; from new or used machine sales, to rental or rebuild options, Cat dealers can provide an optimal solution to meet customer business needs. Ready to Help. Anywhere. Product Support Cat dealers are with customers every step of the way to maximize machine uptime by providing unsurpassed worldwide parts support, trained technicians and customer support agreements. Operation To help maximize the return on your investment, Cat dealers offer various training resources to improve operating techniques. Financing Cat dealers offer financing options to meet a variety of customer needs. Owning Costs Proven Best Investment Customer Support Agreements A Customer Support Agreement (CSA) is an arrangement between you and your Cat dealer that helps you lower your total cost per ton. CSAs are flexible, allowing them to be tailored to your business needs. They can range from simple Preventive Maintenance Kits to elaborate Total Cost Performance Guarantees. Having a CSA with your Cat dealer enables more time for you to do what you do best ­ run your business. Monitoring Systems Monitoring product health is key to optimizing the life of an investment into a Cat Wheel Loader. · Cat Product Link ­ Cat Product Link allows remote monitoring of equipment to improve overall fleet management effectiveness. Reduce transport distance for load and carry cycles by optimizing job site layout. Loading Bucket ­ Load in first gear and keep engine rpm low. Raise and tilt bucket smoothly and do not use a "pumping" motion. Avoid lift lever detent and use transmission neutralizer. Loading Truck or Hopper ­ Do not raise the work tool any higher than necessary. Keep engine rpm low and unload in controlled manner. Idle ­ Set the parking brake to engage Engine Idle Management System. 13 Machine configuration, operator technique, and job site layout can impact fuel consumption by as much as 30 percent. · · · · · CST65 Wheel Loader Specifications Engine Engine Model Max Gross Power (1, 900 rpm) ­ SAE J1995 Max Gross Power (1, 900 rpm) ­ SAE J1995 (metric) Max Net Power (1, 900 rpm) ­ ISO 9249 Max Net Power (1, 900 rpm) ­ ISO 9249 (metric) Max Net Power (1, 900 rpm) ­ SAE J1349 Max Net Power (1, 900 rpm) ­ SAE J1349 (metric) Max Net Power (1, 900 rpm) ­ EEC 80/1269 Max Net Power (1, 900 rpm) ­ EEC 80/1269 (metric) Peak Gross Torque (1, 300 rpm) ­ SAE J1995 Peak Net Torque (1, 400 rpm) ­ SAE J1349 Bore Stroke Displacement Cat® C7. 1 ACERTTM 181 kW 243 hp Buckets Bucket Capacities 2. 50 to 9. 20 m3 3. 25 to 12. 00 yd3 Hydraulic System Steering System Pump Type Implement System ­ Maximum Pump Output (2, 340 rpm) Implement System ­ Maximum Operating Pressure Implement System ­ Optional 3rd and 4th Function Maximum Flow Implement System ­ Optional 3rd and 4th Function Maximum Pressure Hydraulic Cycle Time ­ Raise from Carry Position Hydraulic Cycle Time ­ Dump, at Maximum Raise Hydraulic Cycle Time ­ Lower, Empty, Float Down Hydraulic Cycle Time ­ Total Piston 340 L/min 90 gal/min · Refer to bucket selection chart. 183 kW 245 hp Operating Speci cations Static Tipping Load 11 695 kg Full 40° Turn ­ ISO 14397-1* Static Tipping Load 12 467 kg Full 40° Turn ­ Rigid Tires** Breakout Force 168 kN 3 3 25, 777 lb 26 200 kPa 3, 800 psi 165 kW 221 hp 27, 479 lb 280 L/min 74 gal/min 167 kW 224 hp 37, 784 lb 20 700 kPa 3, 000 psi 165 kW 221 hp 167 kW 224 hp 165 kW 221 hp · For 3. 3 m (4. 4 yd ) general purpose buckets with BOCE. * Full compliance to ISO (2007) 14397-1 Sections 1 thru 6, which requires 2% veri cation between calculations and testing. ** Compliance to ISO (2007) 14397-1 Sections 1 thru 5. 5. 9 Seconds 1. 8 Seconds 167 kW 224 hp Transmission Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3 Reverse 4 6. 9 km/h 12. 9 km/h 22. 7 km/h 37. 9 km/h 7. 5 km/h 14. 1 km/h 24. 8 km/h 39. 8 km/h 4. 3 mph 8. 0 mph 14. 1 mph 23. 6 mph 4. 7 mph 8. 8 mph 15. 4 mph 24. 7 mph 2. 5 Seconds 10 Seconds 1054 N·m 777 ft-lb · Cycle time with rated payload. 988 N·m 729 ft-lb Brakes Brakes Meet OSHA, SAE J1473 OCT90 and ISO 3450-1985 required standards. 105 mm 135 mm 7. 01 L 4. 1 in 5. 3 in 427. 8 in3 · Maximum travel speed in standard vehicle with empty bucket and standard L3 tires with 787 mm (31 in) roll radius. · Cat engine with ACERTTM Technology ­ meets Tier 4 Interim/Stage IIIB emissions requirements. Weights Operating Weight 20 443 kg 45, 055 lb · For 3. 3 m3 (4. 4 yd3) general purpose buckets with BOCE. 14 Axles Front Rear Maximum SingleWheel Rise and Fall Fixed Oscillating ± 13 degrees 481 mm 18. 9 in Cab ROPS/FOPS Meets SAE and ISO standards Service Re ll Capacities Fuel Tank ­ Standard Cooling System Crankcase Transmission Differentials and Final Drives ­ Front Differentials and Final Drives ­ Rear Hydraulic Tank 314 L 60 L 18 L 43 L 43 L 43 L 189 L 83 gal 15. 9 gal 4. 8 gal 11. 4 gal 11. 4 gal 11. 4 gal 49. 9 gal Tires · Choose from a variety of tires to match your application. [. . . ] (ISO) Full compliance to ISO 14397-1 (2007) Sections 1 thru 6, which requires 2% verification between calculations and testing. (Rigid Tire) Compliance to ISO 14397-1 (2007) Sections 1 thru 5. 27 CST65 Wheel Loader Specifications Operating Specifications Bucket Type Edge Type Capacity ­ Rated (§) Capacity ­ Struck (§) Width (§) Dump Clearance at Maximum Lift and 45° Discharge (§) Reach at Maximum Lift and 45° Discharge (§) Reach at Level Lift Arm and Bucket Level (§) Digging Depth (§) Overall Length Overall Height with Bucket at Maximum Lift Loader Clearance Circle with Bucket at Carry Position (§) Static Tipping Load, Straight (ISO)* Static Tipping Load, Straight (Rigid Tire)* Static Tipping Load, Articulated (ISO)* Static Tipping Load, Articulated (Rigid Tire)* Breakout Force** (§) Operating Weight* Bolt-On Edges m yd3 m3 yd3 mm ft/in mm ft/in mm ft/in mm ft/in mm in mm ft/in mm ft/in mm ft/in kg lb kg lb kg lb kg lb kN lb kg lb 3 Material Handling ­ Fusion QC Teeth and Segments 2. 90 3. 79 2. 40 3. 14 2994 9'9" 2902 9'6" 1393 4'6" 2960 9'8" 88 3. 5" 8618 28'4" 5697 18'9" 14 030 46'1" 12 995 28, 641 13 713 30, 225 11 100 24, 465 11 840 26, 097 172 38, 695 20 892 46, 045 Teeth 2. 70 3. 53 2. 20 2. 88 2994 9'9" 2902 9'6" 1393 4'6" 2960 9'8" 58 2. 3" 8618 28'4" 5697 18'9" 14 030 46'1" 13 317 29, 352 14 046 30, 957 11 405 25, 137 12 155 26, 790 188 42, 307 20 735 45, 699 Bolt-On Edges 3. 10 4. 05 2. 61 3. 41 2927 9'7" 2996 9'9" 1322 4'4" 2844 9'3" 88 3. 5" 8491 27'11" 5734 18'10" 13 886 45'7" 13 035 28, 729 13 756 30, 318 11 145 24, 565 11 888 26, 202 166 37, 518 20 833 45, 915 Teeth and Segments 3. 10 4. 05 2. 61 3. 41 2994 9'9" 2870 9'5" 1424 4'8" 3005 9'10" 88 3. 5" 8663 28'6" 5734 18'10" 14 058 46'2" 12 897 28, 426 13 617 30, 012 11 008 24, 261 11 749 25, 896 165 37, 282 20 941 46, 153 Teeth 2. 90 3. 79 2. 44 3. 19 2994 9'9" 2870 9'5" 1424 4'8" 3005 9'10" 58 2. 3" 8663 28'6" 5734 18'10" 14 058 46'2" 13 219 29, 136 13 949 30, 744 11 312 24, 933 12 064 26, 589 180 40, 662 20 784 45, 807 2. 90 3. 79 2. 40 3. 14 2927 9'7" 3027 9'11" 1290 4'2" 2799 9'2" 88 3. 5" 8446 27'9" 5697 18'9" 13 858 45'6" 13 132 28, 943 13 851 30, 529 11 237 24, 767 11 978 26, 401 173 38, 931 20 784 45, 807 * Static tipping loads and operating weights shown are based on a global machine configuration with Michelin 23. 5R25 XHA2 L3 Radial tires, full fluids, operator, standard counterweight, standard linkage, cold start, roading fenders, product link, open differential axles (front/rear), power train guard, secondary steering, and sound suppression. ** Measured 102 mm (4") behind tip of cutting edge with bucket hinge pin as pivot point in accordance with SAE J732C. *** Rock bucket specifications are given on Michelin 23. 5R25 XLDD2 L5 Radial tires. [. . . ]