User manual CATERPILLAR SU482 BROCHURE

[. . . ] EPA Tier 4 Interim emission standards, the SU482's C4. 4 ACERT engine features an aftertreatment regeneration solution that ensures the machine works as normal with no operator intervention needed. Biodiesel-Ready Fuel System The C4. 4 ACERT engine is equipped with an electroniccontrolled high-pressure fuel system that includes an electric priming pump and three-layer fuel hoses to allow the use of biodiesel (meeting ASTM 6751 or EN 14214) up to B20 (biodiesel 20% mixture). Cooling System The cooling system features an air-to-air aftercooler and A/C condenser that tilt up and swing out of the way for easy servicing. Speed and Power Control The SU482 features speed control to maximize performance while minimizing fuel consumption. Two different power modes are offered: high power mode when you need maximum production; economy mode when you need performance with the lowest fuel consumption. The operator can easily change between modes through the console switch panel to meet the needs for the job at hand ­ all to help manage and conserve fuel. 3 Operator Station Comfort and convenience to keep people productive Seats The seat range includes air suspension, heated, and air cooled options. All seats include a reclining back, upper and lower seat slide adjustments, and height and tilt angle adjustments to meet operator needs for comfort and productivity. Controls The right and left joystick (1) consoles can be adjusted to meet individual preferences, improving operator comfort and productivity during the course of a day. [. . . ] 1 2 3 11 Safety Features to help protect people ROPS Cab The ROPS-certified cab (1) allows an Operator Protective Guard to be bolted directly to it. Sound Proofing Improved sealing and cab roof lining lower noise levels inside the cab significantly during machine operation. Anti-Skid Plates The surface of the upper structure and the top of the storage box area are covered with anti-skid plates to help prevent service personnel and operators from slipping during maintenance. Steps, Hand and Guard Rails Steps on the track frame and storage box along with extended hand rail and optional guard rail to the upper deck enable operators to securely work on the machine. Time Delay Lights When the light switch is on, cab and boom lights will illuminate to enhance visibility after the engine start key has been turned off. High Intensity Discharge (HID) Lights Halogen lights are standard, but they can be upgraded to HID for greater visibility. 1 Windows The 70/30 split configuration features an upper window equipped with handles on the top and both sides so the operator can slide it to store in the ceiling. The lower window is removable and can be stored on the left wall of the cab shell. The large skylight provides great overhead visibility, excellent natural lighting, and good ventilation. The skylight can be opened completely to become an emergency exit. Wiper System A lower wiper is available as an option to maximize visibility in poor weather conditions. A n overfill indicator rises when the fuel tank is full to help service technicians avoid spilling. The QuickEvacTM option ensures fast, easy, and secure changing of engine and hydraulic oil. The SU482 is built to be rebuilt with major structures and components capable of being remanufactured to reduce waste and replacement costs. A n efficient engine oil filter eliminates the need for painted metal cans and aluminum top plates. The cartridge-style spin-on housing enables the internal filter to be separated and replaced; the used internal element can be incinerated to help reduce waste. The SU482 is an efficient, productive machine that's designed to conserve our natural resources for generations ahead. · · · · · · 14 SU482 Hydraulic Excavator Specifications Engine Engine Model Net Power ­ SAE J1349 Gross Power ­ SAE J1995 Bore Stroke Displacement Cat® C4. 4 ACERTTM 68 kW 91 hp 71 kW 105 mm 127 mm 4. 4 L 95 hp 4. 13 in 5. 00 in 269 in3 Hydraulic System Main System ­ Maximum Flow (Total) Swing System ­ Maximum Flow Maximum Pressure ­ Equipment Maximum Pressure ­ Travel Maximum Pressure ­ Swing Pilot System ­ Maximum Flow Pilot System ­ Maximum Pressure Boom Cylinder ­ Bore Boom Cylinder ­ Stroke Stick Cylinder ­ Bore Stick Cylinder ­ Stroke Bucket Cylinder ­ Bore Bucket Cylinder ­ Stroke 254 L/min 67 gal/min Service Refill Capacities Fuel Tank Capacity Cooling System Engine Oil (with filter) Swing Drive Final Drive (each) Hydraulic System (including tank) Hydraulic Tank 250 L 22 L 13. 5 L 2. 4 L 3L 164 L 90. 6 L 66. 04 gal 5. 81 gal 3. 57 gal 0. 63 gal 0. 79 gal 43. 32 gal 23. 93 gal 127 L/min 34 gal/min 30 500 kPa 4, 424 psi 35 000 kPa 5, 076 psi 23 000 kPa 3, 336 psi 21. 9 L/min 5. 8 gal/min 4120 kPa 110 mm 1015 mm 120 mm 1197 mm 100 mm 939 mm 598 psi 4 in 40 in 5 in 47 in 4 in 37 in Weights Minimum Operating 13 500 kg Weight* Maximum Operating 15 000 kg Weight** 29, 770 lb 33, 080 lb Track Number of Shoes (each side) Long Undercarriage 46 pieces Number of Track Rollers (each side) Long Undercarriage 7 pieces Number of Carrier Rollers (each side) Long Undercarriage 2 pieces **4. 65 m (15'3") boom, 2. 5 m (8'10") stick, 2. 2 mt (2. 4 t) counterweight, 0. 65 m3 (0. 84 yd3) bucket, and 500 mm (20") shoes. The use of a work tool attachment point to handle/lift objects, could affect the machine lift performance. Always refer to the appropriate Operation and Maintenance Manual for specific product information. 22 Reach Boom Lift Capacities Load Point Height Load at Maximum Reach Load Radius Over Front Load Radius Over Side Boom ­ 4. 65 m (15'3") Stick ­ R3. 0 (9'10") 1. 5 m/5. 0 ft 3. 0 m/10. 0 ft Counterweight ­ 2. 2 mt (2. 4 t) Shoes ­ 500 mm (20") triple grouser 4. 5 m/15. 0 ft 6. 0 m/20. 0 ft 7. 5 m/25. 0 ft Bucket ­ None m ft 7. 5 m 25. 0 ft 6. 0 m 20. 0 ft 4. 5 m 15. 0 ft 3. 0 m 10. 0 ft 1. 5 m 5. 0 ft Ground Line ­1. 5 m ­5. 0 ft ­3. 0 m ­10. 0 ft ­4. 5 m ­15. 0 ft kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb *2550 *2100 *4, 650 *2000 *4, 350 *2000 *4, 350 *2050 *4, 550 *2300 *5, 000 *2700 *5, 900 3400 7, 600 *4000 *8, 800 *2550 *2100 *4, 650 2000 *4, 350 1750 3, 800 1650 3, 600 1650 3, 600 1800 3, 950 2150 4, 800 3300 7, 500 4. 37 5. 95 19. 26 6. 86 22. 39 7. 35 24. 09 7. 52 24. 67 7. 38 24. 20 6. 91 22. 63 6. 04 19. 69 4. 53 14. 54 *4500 *10, 050 *7500 *16, 850 *4500 *10, 050 *7500 *16, 850 *7600 *16, 250 *7850 *18, 150 *9350 *20, 250 *8550 *18, 500 *6450 *13, 700 6350 13, 600 5900 12, 650 5750 12, 350 5800 12, 500 6000 12, 950 *3900 *8, 400 *4950 *10, 650 5350 11, 500 5250 11, 250 5250 11, 250 *4050 3750 8, 050 3500 7, 500 3300 7, 050 3200 6, 800 3200 6, 850 3300 *3150 *6, 900 *3450 *7, 550 3600 7, 700 3500 7, 450 3400 7, 350 3450 2500 5, 350 2400 5, 150 2300 4, 950 2200 4, 750 2150 4, 600 2200 *2150 1650 Boom ­ 4. 65 m (15'3") Stick ­ R2. 8 (9'2") 1. 5 m/5. 0 ft 3. 0 m/10. 0 ft Counterweight ­ 2. 2 mt (2. 4 t) Shoes ­ 500 mm (20") triple grouser 4. 5 m/15. 0 ft 6. 0 m/20. 0 ft m ft Bucket ­ None 6. 0 m 20. 0 ft 4. 5 m 15. 0 ft 3. 0 m 10. 0 ft 1. 5 m 5. 0 ft Ground Line ­1. 5 m ­5. 0 ft ­3. 0 m ­10. 0 ft ­4. 5 m ­15. 0 ft kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb *4700 *10, 450 *8000 *18, 000 *4700 *10, 450 *8000 *18, 000 *5250 *11, 200 *7950 *17, 050 *7500 *17, 350 *9350 *20, 200 *8400 *18, 150 *6050 *5250 *11, 200 6250 13, 500 5900 12, 650 5800 12, 450 5850 12, 600 *6050 *3250 *7, 150 *4050 *8, 800 *5100 *11, 000 5350 11, 500 5250 11, 300 5300 11, 350 *3250 *7, 150 3700 8, 000 3450 7, 450 3300 7, 050 3200 6, 850 3200 6, 900 *3300 *7, 250 *3600 *7, 800 3600 7, 700 3500 7, 500 3450 7, 400 2500 5, 300 2400 5, 150 2300 4, 950 2200 4, 750 2150 4, 650 *2300 *5, 100 *2150 *4, 750 *2150 *4, 700 *2250 *4, 950 *2500 *5, 450 2950 6, 500 3650 8, 100 *4100 *10, 000 *2300 *5, 100 2100 4, 600 1800 4, 000 1700 3, 750 1750 3, 800 1900 4, 150 2300 5, 100 3750 9, 350 5. 70 18. 45 6. 65 21. 70 7. 16 23. 45 7. 33 24. 04 7. 18 23. 57 6. 70 21. 95 5. 80 18. 90 4. 18 12. 52 *Indicates that the load is limited by hydraulic lifting capacity rather than tipping load. The above loads are in compliance with hydraulic excavator lift capacity standard ISO 10567:2007. They do not exceed 87% of hydraulic lifting capacity or 75% of tipping load. Weight of all lifting accessories must be deducted from the above lifting capacities. Lifting capacities are based on the machine standing on a firm, uniform supporting surface. The use of a work tool attachment point to handle/lift objects, could affect the machine lift performance. Always refer to the appropriate Operation and Maintenance Manual for specific product information. 23 SU482 Hydraulic Excavator Specifications Reach Boom Lift Capacities Load Point Height Load at Maximum Reach Load Radius Over Front Load Radius Over Side Boom ­ 4. 65 m (15'3") Stick ­ R2. 5 (8'2") 1. 5 m/5. 0 ft 3. 0 m/10. 0 ft Counterweight ­ 2. 2 mt (2. 4 t) Shoes ­ 500 mm (20") triple grouser 4. 5 m/15. 0 ft 6. 0 m/20. 0 ft m ft Bucket ­ None 6. 0 m 20. 0 ft 4. 5 m 15. 0 ft 3. 0 m 10. 0 ft 1. 5 m 5. 0 ft Ground Line ­1. 5 m ­5. 0 ft ­3. 0 m ­10. 0 ft kg lb kg lb kg lb kg lb kg lb kg lb kg lb *4900 *10, 900 *8750 *19, 750 *4900 *10, 900 *8750 *19, 750 *5850 *12, 500 *8450 *18, 150 *6900 *15, 950 *9250 *20, 000 *8100 *17, 450 *5850 *12, 500 6200 13, 350 5900 12, 700 5850 12, 600 5950 12, 800 *3350 *7, 450 *3550 *7, 750 *4350 *9, 400 *5350 *11, 500 5400 11, 550 5300 11, 350 5350 11, 450 *3350 *7, 450 *3550 *7, 750 3700 7, 950 3450 7, 450 3300 7, 100 3250 6, 950 3250 7, 050 *3550 *7, 100 3700 7, 950 3600 7, 700 3500 7, 550 3500 7, 450 2450 5, 250 2400 5, 150 2300 4, 950 2250 4, 800 2200 4, 750 *2450 *5, 400 *2250 *4, 950 *2250 *4, 900 *2350 *5, 100 *2600 *5, 650 *3100 *6, 800 4000 8, 900 *2450 *5, 400 2250 4, 950 1950 4, 250 1800 4, 000 1850 4, 050 2000 4, 450 2550 5, 600 5. 37 17. 35 6. 37 20. 77 6. 90 22. 60 7. 08 23. 22 6. 93 22. 72 6. 42 21. 04 5. 47 17. 83 Boom ­ 4. 65 m (15'3") Stick ­ R3. 0 (9'10") 1. 5 m/5. 0 ft 3. 0 m/10. 0 ft Counterweight ­ 2. 2 mt (2. 4 t) Shoes ­ 700 mm (28") triple grouser ­ Blade Down 4. 5 m/15. 0 ft 6. 0 m/20. 0 ft 7. 5 m/25. 0 ft Bucket ­ None m ft 7. 5 m 25. 0 ft 6. 0 m 20. 0 ft 4. 5 m 15. 0 ft 3. 0 m 10. 0 ft 1. 5 m 5. 0 ft Ground Line ­1. 5 m ­5. 0 ft ­3. 0 m ­10. 0 ft ­4. 5 m ­15. 0 ft kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb *2550 *2100 *4, 650 *2000 *4, 350 *2000 *4, 350 *2050 *4, 550 *2300 *5, 000 *2700 *5, 900 *3600 *7, 950 *4000 *8, 800 *2550 *2100 *4, 650 *2000 *4, 350 *2000 *4, 350 2050 4, 450 2050 4, 500 2250 4, 900 2700 5, 950 *4000 *8, 800 4. 37 5. 95 19. 26 6. 86 22. 39 7. 35 24. 09 7. 52 24. 67 7. 38 24. 20 6. 91 22. 63 6. 04 19. 69 4. 53 14. 54 *4500 *10, 050 *7500 *16, 850 *4500 *10, 050 *7500 *16, 850 *7600 *16, 250 *7850 *18, 150 *9350 *20, 250 *8550 *18, 500 *6450 *13, 700 *7600 *16, 250 7550 16, 150 7400 15, 850 7450 15, 950 *6450 *13, 700 *3900 *8, 400 *4950 *10, 650 *5750 *12, 500 *6100 *13, 200 *5750 *12, 450 *4050 *3900 *8, 400 4300 9, 250 4100 8, 800 4000 8, 550 4000 8, 550 *4050 *3150 *6, 900 *3450 *7, 550 *3950 *8, 500 *4350 *9, 400 *4500 *9, 700 *3950 3050 6, 500 2950 6, 350 2850 6, 100 2750 5, 900 2700 5, 750 2700 *2150 2050 *Indicates that the load is limited by hydraulic lifting capacity rather than tipping load. The above loads are in compliance with hydraulic excavator lift capacity standard ISO 10567:2007. They do not exceed 87% of hydraulic lifting capacity or 75% of tipping load. Weight of all lifting accessories must be deducted from the above lifting capacities. [. . . ] Weight of all lifting accessories must be deducted from the above lifting capacities. Lifting capacities are based on the machine standing on a firm, uniform supporting surface. The use of a work tool attachment point to handle/lift objects, could affect the machine lift performance. Always refer to the appropriate Operation and Maintenance Manual for specific product information. 26 Reach Boom Lift Capacities Load Point Height Load at Maximum Reach Load Radius Over Front Load Radius Over Side Boom ­ 4. 65 m (15'3") Stick ­ R2. 5 (8'2") 1. 5 m/5. 0 ft 3. 0 m/10. 0 ft Counterweight ­ 2. 2 mt (2. 4 t) Shoes ­ 600 mm (24") triple grouser ­ Blade Down 4. 5 m/15. 0 ft 6. 0 m/20. 0 ft m ft Bucket ­ None 6. 0 m 20. 0 ft 4. 5 m 15. 0 ft 3. 0 m 10. 0 ft 1. 5 m 5. 0 ft Ground Line ­1. 5 m ­5. 0 ft ­3. 0 m ­10. 0 ft kg lb kg lb kg lb kg lb kg lb kg lb kg lb *4900 *10, 900 *8750 *19, 750 *4900 *10, 900 *8750 *19, 750 *5850 *12, 500 *8450 *18, 150 *6900 *15, 950 *9250 *20, 000 *8100 *17, 450 *5850 *12, 500 7550 16, 150 *6900 15, 450 7150 15, 400 7250 15, 600 *3350 *7, 450 *3550 *7, 750 *4350 *9, 400 *5350 *11, 500 *6000 *13, 000 *6150 *13, 300 *5500 *11, 850 *3350 *7, 450 *3550 *7, 750 *4350 9, 350 4100 8, 850 3950 8, 500 3900 8, 350 3900 8, 400 *3550 *7, 100 *3750 *8, 200 *4200 *9, 050 *4500 *9, 750 *4500 *9, 650 2900 6, 200 2850 6, 100 2750 5, 900 2650 5, 700 2650 5, 650 *2450 *5, 400 *2250 *4, 950 *2250 *4, 900 *2350 *5, 100 *2600 *5, 650 *3100 *6, 800 *4200 *9, 250 *2450 *5, 400 *2250 *4, 950 *2250 *4, 900 2150 4, 750 2200 4, 800 2400 5, 300 3000 6, 700 5. 37 17. 35 6. 37 20. 77 6. 90 22. 60 7. 08 23. 22 6. 93 22. 72 6. 42 21. 04 5. 47 17. 83 Boom ­ 4. 65 m (15'3") Stick ­ R3. 0 (9'10") 1. 5 m/5. 0 ft 3. 0 m/10. 0 ft Counterweight ­ 2. 2 mt (2. 4 t) Shoes ­ 500 mm (20") triple grouser ­ Blade Down 4. 5 m/15. 0 ft 6. 0 m/20. 0 ft 7. 5 m/25. 0 ft Bucket ­ None m ft 7. 5 m 25. 0 ft 6. 0 m 20. 0 ft 4. 5 m 15. 0 ft 3. 0 m 10. 0 ft 1. 5 m 5. 0 ft Ground Line ­1. 5 m ­5. 0 ft ­3. 0 m ­10. 0 ft ­4. 5 m ­15. 0 ft kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb *2550 *2100 *4, 650 *2000 *4, 350 *2000 *4, 350 *2050 *4, 550 *2300 *5, 000 *2700 *5, 900 *3600 *7, 950 *4000 *8, 800 *2550 *2100 *4, 650 *2000 *4, 350 *2000 *4, 350 1900 4, 150 1900 4, 150 2050 4, 550 2500 5, 500 3800 8, 600 4. 37 5. 95 19. 26 6. 86 22. 39 7. 35 24. 09 7. 52 24. 67 7. 38 24. 20 6. 91 22. 63 6. 04 19. 69 4. 53 14. 54 *4500 *10, 050 *7500 *16, 850 *4500 *10, 050 *7500 *16, 850 *7600 *16, 250 *7850 *18, 150 *9350 *20, 250 *8550 *18, 500 *6450 *13, 700 7350 15, 800 6900 14, 800 6750 14, 500 6800 14, 600 *6450 *13, 700 *3900 *8, 400 *4950 *10, 650 *5750 *12, 500 *6100 *13, 200 *5750 *12, 450 *4050 *3900 *8, 400 4000 8, 550 3800 8, 100 3700 7, 900 3700 7, 900 3800 *3150 *6, 900 *3450 *7, 550 *3950 *8, 500 *4350 *9, 400 *4500 *9, 700 *3950 2850 6, 050 2750 5, 900 2650 5, 650 2550 5, 450 2500 5, 350 2500 *2150 1900 *Indicates that the load is limited by hydraulic lifting capacity rather than tipping load. 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