User manual CHICAGO 2575

[. . . ] MAXIMUM CAPACITY PAYLOAD A-TONGUE TRAILER Model 02575 AssEMBLY AND OPERATION INsTRUCTIONs IMPORTANT INFORMATION This trailer's Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle. After assembly and attachment, pull up and down on the Hitch Coupler to make sure the hitch ball is fitting snugly in the Hitch Coupler. There must be no play between the hitch ball and Hitch Coupler. If there is play, tighten the Adjustment Nut until no play is present. [. . . ] Then, secure the Side Running Light to the Right Side Rail with two Self-Tapping Screws (J). 2. To Attach the Tail Light Bracket and License Plate Bracket: 1. Align two of the mounting holes in a Tail Light Bracket (24) with the two mounting holes located in the side, rear section of the Left Side Rail (1L). Then, secure the Tail Light Bracket to the Left Side Rail with two Bolts (A), two Washers (C), and two Nuts (B). Align two of the mounting holes in the remaining Tail Light Bracket (24) with the two mounting holes located in the side, rear section of the Right Side Rail (1R). Then, secure the Tail Light Bracket to the Right Side Rail with two Bolts (A), two Washers (C), and two Nuts (B). 2. To Attach the Tail Lights: 1. Insert the two threaded mounting bolts of the Left Tail Light (25L) through the mounting holes located in the License Plate Bracket (30) and Tail Light Bracket (24). Then, secure the Left Tail Light with light nuts. Insert the two threaded mounting bolts of the Right Tail Light (25R) through the mounting holes located in the Tail Light Bracket (24) which was pre-assembled on the Right Side Rail (1R). Then, secure the Left Tail Light with light nuts. 2. SKU 02575 For technical questions, please call 1-800-444-3353. Page 10 FIGURE B BOTTOM VIEW LEFT sIDE RAIL (1L) LEFT TAIL LIGHT (25L) LEFT CONNECTING RAIL (7) WIRING HARNEss RIGHT CONNECTING RAIL (8) UsE HEAVY GAUGE, NYLON, TIE sTRIPs (NOT INCLUDED) TO ATTACH WIRING HARNEss TO UNDERsIDE OF FRAME. RIGHT sIDE RAIL (1R) RIGHT TAIL LIGHT (25R) 3. Use heavy gauge, nylon, tie strips (not included) to attach the wiring harnesses of the Left and Right Tail Lights (25L, 25R) to the underside of the Frame and Tongue Assemblies. (see Figure B. ) To Attach the Trailer Beds: 1. Align the four mounting holes of a Trailer Bed (X) with the two mounting holes in the Left Side Rail (1L) and two mounting holes in the Right Side Rail (1R). Secure the Trailer Bed to the Left and Right Side Rails with four Bolts (A), four Washers (C), and four Nuts (B). Align the four mounting holes of the remaining Trailer Bed (X) with the two mounting holes in the Left Side Rail (1L) and two mounting holes in the Right Side Rail (1R). Secure the Trailer Bed to the Left and Right Side Rails with four Bolts (A), four Washers (C), and four Nuts (B). Insert three Bolts (A) between the two pre-assembled Trailer Beds (X) and through the three mounting holes in the Cross Member (2). Make sure the heads of the Bolts overlap the edges of each of the Trailer Beds. Then firmly tighten the Bolts with four Washers (C) and four Nuts (B). The A-Tongue Trailer is now completely assembled and ready for use. 2. 3. 4. REV 03d; 05f SKU 02575 For technical questions, please call 1-800-444-3353. Page 11 "R" PIN (L) HANDLE sAFETY PIN (K) TRIGGER COUPLER (12) ADJUsTMENT NUT 1-7/8" HITCH BALL (NOT INCLUDED) FIGURE C CAUTION VEHICLE HITCH (NOT INCLUDED) OPERATING INsTRUCTIONs Care must be taken when backing up the Trailer; only back up the trailer on a straight path. If the Trailer is allowed to turn off the straight path while backing up, the Trailer could jackknife, causing severe damage to the trailer and to the towing vehicle. 1. 2. Only use a 1-7/8" ball hitch (not included) on the towing vehicle. Temporarily remove the "R" Pin (L) and Safety Pin (K). [. . . ] EVERY 2, 000 TO 3, 000 MILEs OF UsE, lubricate the Hub Assemblies with a heavy weight bearing grease. Follow the Bearing Packing Instructions as explained on page 6 of this manual. After each Hub Assembly is reassembled, tighten the Castle Nut until the wheel starts spinning with slight resistance. Loosen the Castle Nut about 1/6 turn from this point. [. . . ]