User manual CHICAGO 38897

[. . . ] It is important that you read the entire instruction sheet to become familiar with this product before you begin using it. Technical Specifications: This heavy duty Trailer Cart has a large 10 cubic foot bed capacity. It has a tail gate which is easy to lift out, and the the bed tilts with a quick release feature. Cart Dimensions: 43" x 33" x 12"; Inside Bed Dimensions: 41" x 30" x 12" 16" Wheels with Pneumatic Tires; Pin Hitch: #5/8" Pin Hole Trailer Cart Capacity: 600 Lbs. Warning: 1. Always wear ANSI approved safety goggles when assembling this product and when working with tools and equipment. [. . . ] Part numbers shown below refer to the Part Number Listing on page 9. It is recommended that all the parts be put out on a flat surface before beginning to assemble the Trailer Cart. Check to see that all parts shown in this manual are present (refer to parts illustrations and the part number listing on page 9). If any parts are missing or in damaged condition, please call Harbor Freight Tools at the telephone number shown on the cover of this manual. Step 1: Lay out the two Bottom Panels (#1) as shown in Figure 1 below. Attach the Front Cross Brace (#2) to the Bottom Panels using 4 Bolts (#21), 4 Washers (#23) and 4 Nuts (#24). Bottom Panels (#1) Hardware Required hardware needed to assemble the Trailer Cart is shown below: Front Cross Brace (#2) Figure 1 Step 2: Connect the two Bottom Panels shown in Figure 2 using 4 Bolts (#21), 4 Washers (#23) and 4 Nuts (#24). #38897 Page 3 Bottom Panels (#1) Bolt Locations Figure 2 Step 3: Attach the Tongue Support (#3) to the Bottom Panels using 2 Bolts (#22), 2 Washers (#23), and 2 Nuts (#24) - see Figure 3. Tongue Support (#3) Figure 3 Step 4: As shown in Figure 4 below, bolt the 2 Wheel Axle Supports together using 8 Bolts (#25), 8 Washers (#23) and 8 Nuts (#24). Note: Only hand tighten these 8 Bolts (#25) now, Bolts should be securely tightened once Wheel Axle is installed (see Step 6, page 5). Wheel Axle Supports (#4) #38897 Figure 4 Page 4 REV 02/07 Step 5: Bolt the Wheel Axle Supports (#4) to the Bottom Panels (#1) using 8 Bolts (#21), 8 Washers (#23), and 8 Nuts (#24) - see Figure 5 Hitch Tongue (#10) Wheel Axle (#5) Figure 5 Wheel/Tire Assembly (#6) Figure 6 Step 6: As shown in Figure 6, put the Hitch Tongue in place and insert the Wheel Axle (#5) throught the Wheel Axle Support (#4). Install the 2 Wheel/Tire Assemblies (#6) with Washers (#26) and Cotter Pins (#27). Step 7: As shown in Figure 7, insert the Tongue Latch (#9) up through the opening in the Hitch Tongue (#10). Using a Latch Spacer (#8) on each side of the Tongue Latch, bolt the Latch Spacer to the Hitch Tongue using Bolt (#29) and Nut (#30). Latch Spring (#7) Attach one end of the Latch Spring (#7) to the opening in the Hitch Tongue (#10) and the other end to the top hole in the Latch Spacer (#8). With the Latch Spring in place, tighten the bolt described in the above paragraph. Hitch Tongue (#10) Tongue Latch (#9) Figure 7 #38897 Page 5 REV 02/07 Latch Spacer (#8) Hitch Tongue (#10) Step 8: As shown in Figure 8, install the Hitch Pin Bracket (#11) by using 2 Bolts (#25), 2 Washers (#23), and 2 Nuts (#24) in the rear most two holes. The Hitch Pin (#28) fits in the front hole, and is secured in place with a Cotter Pin (#27). Hitch Pin Bracket (#11) Figure 8 Rear Corner Brackers (#13) Rear Cross Brace (#12) Bottom Panels Figure 9 Step 9: Turn the Trailer Cart over onto it's wheels. To the rear portion of the Bottom Panels (#1), attach the Rear Corner Brackets (#13) and the Rear Cross Brace (#12), by using 4 Bolts (#21), 4 Washers (#23) and 4 Nuts (#24). Side Panel (#14) Step 10: As seen in Figure 10, assemble the left Side Panel (#14) using 2 Bolts (#21), 2 Washers (#23) and 2 Nuts (#24). See Step 13, page 7 for instructions on installing 2 other bolts into Side Panel. Figure 10 #38897 Page 6 REV 02/07 Rear Cross Brace (#12) Step 11: See Figure 11 for bolt positions. [. . . ] Tailgate Latch (#18) The Tailgate is now ready to be put in place on the Trailer Figure 16 Cart. Position the Tailgate so that the two Tailgate Pins can be dropped into the two holes on the Rear Cross Brace (#12). The Tailgate Latches can now be dropped over the open slots in each Side Panel which will lock the Tailgate in place. Assembly of the Trailer Cart is complete. [. . . ]