User manual CHICAGO 90153

[. . . ] MINI-TRAILER WITH 12" WHEELS Model 90153 ASSEMbLy ANd OpERATION INSTRucTIONS IMPORTANT INFORMATION This trailer's Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle. After assembly and attachment, pull up and down on the Hitch Coupler to make sure the hitch ball is fitting snugly in the Hitch Coupler. There must be no play between the hitch ball and Hitch Coupler. If there is play, tighten the Adjustment Nut until no play is present. [. . . ] Then, drill three corresponding, 3/8" diameter, holes in each side of the plywood. (See Figure G. ) 3/8" X 1-1/2" cROSS HEAd bOLT 3/8" FLAT WASHER 3/4" THIcK pLyWOOd FIGuRE H 29. 3/8" SpRING WASHER 3/8" HEX bOLT With assistance, place the 3/4" plywood on the Trailer frame and align the predrilled 3/8" holes in the plywood with the pre-drilled 3/8" holes in the Trailer frame. (See Figure H. ) For technical questions, please call 1-800-444-3353. PAGE 12 SKU 90153 30. Secure the 3/4" plywood to the Trailer frame, using twelve 3/8" x 1-1/2" Cross Head Bolts, twelve 3/8" Flat Washers, twelve 3/8" Spring Washers, and twelve 3/8" Hex Nuts (none included). (See Figure H. ) To attach rails (not included) to the Trailer, you will need the following materials and parts: a. 8: 1" x 4" x 46" wood lumber (not included). 1" x 4" x 37" wood lumber (not included). 1" x 4" x 12" wood lumber (not included). 2" x 2" x 3-1/2" Steel Angle (not included). 31. e. 32: 3/8" x 1-3/4" Hex Bolt (not included). 32: 3/8" x 2-3/8" Hex Bolt (not included). 64: 3/8" Spring Washer (not included). 64: 3/8" Flat Washer (not included). 64: 3/8" Hex Nut (not included). 3-1/2" STAKE 12" 1-1/2" 3-1/2" FRONT ENd/bAcK ENd RAIL 37" 1-1/2" 3-1/2" SIdE RAIL 46" 1-1/2" STEEL ANGLE FIGuRE I 32. 33. 2" 2" 3-1/2" Cut the Stakes, Front End Rails, Back End Rails, and Side Rails to the sizes indicated in the illustration. (See Figure I. ) Drill 3/8" holes through the Stakes as indicated in the illustration. (See Figure I. ) REV 05j SKU 90153 For technical questions, please call 1-800-444-3353. PAGE 13 FRONT ENd RAIL STEEL ANGLE STAKE bAcK ENd RAIL 3/8" X 2-3/8" HEX bOLT 3/8" FLAT WASHER 3/8" SpRING WASHER 3/8" HEX NuT 3/8" X 1-3/4" HEX bOLT 3/8" FLAT WASHER 3/8" SpRING WASHER 3/8" HEX NuT FIGuRE J 34. To determine where to drill 3/8" holes in the Front End Rails and Back End Rails, place the eight pre-drilled Stakes in the eight Stake Slots of the Trailer and mark the Front/Back End Rails with a pencil. (See Figure J. ) Attach the four Side Rails and Front/Back Rails to the Stakes, using the 3/8" x 2-3/8" Hex Bolts, 3/8" Flat Washers, 3/8" Spring Washers, and 3/8" Hex Nuts. (See Figure J. ) Attach the Steel Angles to the Side Rails and Front/Back Rails, using the 3/8" x 1-3/4" Hex Bolts, 3/8" Flat Washers, 3/8" Spring Washers, and 3/8" Hex Nuts. (See Figure J. ) 35. 36. SKU 90153 For technical questions, please call 1-800-444-3353. PAGE 14 OpERATING INSTRucTIONS 1. Only use a 1-7/8" ball hitch (not included) on the towing vehicle. NOTE: To reduce friction between the hitch ball and Coupler (23), apply a layer of heavyweight grease over the hitch ball. CAUTION Care must be taken when backing up the Trailer; only back up the trailer on a straight path. [. . . ] 4. 5. SKU 90153 pARTS LIST ANd dIAGRAMS pLEASE REAd THE FOLLOWING cAREFuLLy THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. parts List part 1 3 4 5 5A 6 7 8 9 10 11 12 13 14 15 16 17 18 19 description Hex Bolt (10 x 20 mm) Nylon Nut (M10) Cross Member Left Side Rail Right Side Rail Tow Bar Spring Hanger Spring Side Plate Slipper Spring Hex Bolt (14 x 80 mm) Nut (M14) Axle U-Bolt (10) Spring Plate Hub Tire Lug Nut Bearing Washer (3/4") Q'ty 32 42 3 1 1 1 4 2 2 4 4 1 4 2 2 2 8 4 2 part 20 21 22 23 24 25 27 28 29 29A 30 31 32 33 34 35 36 37 description Castle Nut Cotter Pin (4 mm) Dust Cap Coupler Bolt (10 x 90 mm) Safety Chain Tail Light Bracket License Plate Bracket Left Tail Light Right Tail Light Side Running Light Self Tapping Screw Seal Cotter Pin (3 mm) Fender Grease Fitting R-Pin (3 mm) Safety Pin (10 x 25 mm) Q'ty 2 2 2 1 2 1 2 1 1 1 2 4 2 4 2 2 1 1 REV 04g SKU 90153 For technical questions, please call 1-800-444-3353. PAGE 22 Assembly diagram 23 5 4 28 29 4 4 5A 30 34 12 14 33 32 13 35 15 29A 27 7 16 18 19 20 22 7 31 6 25 1: HEX bOLTS (10 X 20 MM) NOT SHOWN. [. . . ]