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[. . . ] DR Series
Inverter/Charger
Installation & Operators Manual
DR Series Inverter/Charger
Table of Contents Section 1. 0 Description Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Model Identification and Numbering Conventions . . . . . . . . . . . . 3 Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] Connect a (white) wire between the inverters NEUTRAL OUTPUT terminal and the NEUTRAL bus in the sub-panel. Connect a (black) wire between the inverters terminal labeled AC HOT OUTPUT and the SUB-PANELs INPUT circuit breaker. Torque all inverter terminal block connections to 16 inch-pounds. Refer to the sub-panel manufacturers specifications for wire torques. Recheck all connections.
Refer to the illustration on the next page.
32
2000 Xantrex Technology Inc.
2. 0 INSTALLATION Generators (continued)
Utility Power 120 VAC
Bonded Neutral/ Ground Bus
G R O U N D
NEUTRAL HOT
Main Utility Circuit Breaker
N E U T R A L
NEUTRAL
Bond Wire Inverter Circuit Breaker
HOT
Utility Service Panel
House Ground
GENERATOR HOT CONTACT
UTILITY HOT CONTACT
COMMOMN CONTACT (to inverter)
Manual Transfer Switch
U C G
HOT NEUTRAL
Isolated Neutral Bus
Manual Start Generator Generator Power AC Input Inverter AC Output
Isolated Neutral Bus
Main Input Breaker
Isolated Neutral Bus NEUTRAL HOT GROUND
To AC Load
Sub-panel
975-0012-008
Figure 27 Basic 120 VAC Utility/Generator Block Diagram
2000 Xantrex Technology Inc.
33
2. 0 INSTALLATION Series Stacking
This COM port allows two DR Series inverter/chargers to be used in the same system in a SERIES configuration to operate 240 VAC loads. Series stacking can also be used to connect to 240 VAC only power systems providing both 120 and 240 VAC outputs. A series stacking interface cable (DRI) is required to connect the series stacking port of the inverters. In this mode, one of the inverters will function as the primary and the other inverter becomes the secondary. The first unit switched ON becomes the primary and ensures the secondarys output is 180 degrees out of phase for 240 VAC operation. Both units can charge the batteries or provide battery backup power during a utility outage. The following illustrations provide a general overview of AC and DC wiring configurations and output voltages supplied by stacked inverters. Detailed wiring and operating instructions are provided with the DRI interface kit available from Xantrex Technology Inc. NOTE: Only 120 VAC/60 Hz models can be stacked.
MAIN PANEL
L1
L2
L1
N E U T R A L BOND WIRE GROUND
HOT L1
L2
HOT L2
NEUTRAL IN
HOT OUT NEUTRAL OUT NEUTRAL IN HOT IN DRI COM PORT GROUND NEUTRAL OUT
GROUND
INVERTER 1 (L1)
SERIES STACKING CABLE (DRI)
HOT OUT NEUTRAL OUT NEUTRAL IN HOT IN DRI COM PORT
GROUND NEUTRAL OUT
INVERTER 2 (L2)
L1
N E U T R A L
L2
L1
240 VAC SUB-PANEL
GROUND
L2
120 VAC
120 VAC
GROUND
975-0012-D-014
Figure 28 Series Stacking AC Wiring (120 VAC/60 Hz models only) 34
2000 Xantrex Technology Inc.
2. 0 INSTALLATION Series Stacking (continued)
Inverter 1 (L1) Positive Tie Negative Tie Series Stacking Cable (DRI)
DC Disconnect
Inverter 2 (L2)
+
+
975-0012-009
+
+
Figure 29 Stacking Port and Battery Wiring with One Disconnect (120 VAC/60 Hz models only)
Inverter 1 (L1)
Negative Tie DC Disconnect
Series Stacking Cable (DRI)
Inverter 2 (L2)
+
DC Disconnect
+
975-0012-010
+
+
Figure 30 Stacking Port and Battery Wiring with Two Disconnects (120 VAC/60 Hz models only)
2000 Xantrex Technology Inc.
35
3. 0 OPERATION Front Panel Controls and Indicators
All operating controls, indicators and sense connectors are located on the front panel of the unit. The controls are easily accessible, and the LEDs provide inverter/charger status at a glance. POWER ON/OFF Switch The POWER ON/OFF control is a momentary contact switch that turns the inverter/charger ON or OFF by pressing it once. When the inverter is first connected to the batteries, it will run through a self test consisting of flashing the LEDs in sequence, operating the cooling fan momentarily and switching the transfer relay three times. Once the self test has successfully completed, the POWER ON/OFF switch is activated. Pressing the switch once turns the inverter ON. Ports There are two ports on the inverter/charger. Both ports are RJ11 type telephone style connectors and are used for controlling the inverter and regulating the charger voltage based on temperature. COM PORT COM PORT (J1) is a dual function RJ11 (6-pin) connector. Its primary function is to provide serial communications to an optional Trace remote control unit (RC4 or RC8). [. . . ] This especially applies to situations where the products failure or malfunction can be reasonably expected to cause the failure or malfunction of the life support device, or to significantly affect its safety or effectiveness. Examples of life support devices include: neonatal oxygen analyzers, nerve stimulators (whether used for anesthesia, pain relief, or other purposes), autotransfusion devices, blood pumps, defibrillators, arrhythmia detectors and alarms, pacemakers, hemodialysis systems, peritoneal dialysis systems, neonatal ventilator incubators, ventilators for both adults and infants, anesthesia ventilators, and infusion pumps as well as any other devices designated as critical by the U. S. Xantrex will not knowingly sell its products for use in such applications unless it receives, in writing, assurances satisfactory to The Company, that (a) the risks of injury or damage have been minimized, (b) the customer assumes all such risks, and (c) the liability of Xantrex is adequately protected.
Warranty Registration To ensure proper registration, complete the Warranty Card and mail it to Xantrex within 10 days from the date of original purchase. Also, keep your bill of sale as proof of purchase. [. . . ]
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