User manual CYBEX INTERNATIONAL MG 500

[. . . ] Cybex MG 500 Multi-Gym Strength Systems Owner's and Service Manual Strength Systems Part Number 58600 D www. cybexinternational. com Cybex MG 500 Multi-Gym Strength Systems Owner's and Service Manual Strength Systems Part Number 58600 D Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc. DISCLAIMER: Cybex International, Inc. , makes no representations or warranties regarding the contents of this manual. We reserve the right t o revise this document at any time or to make changes to the product described within it without notice or obligation to notify a ny person of such revisions or changes. © Copyright 2008, Cybex International, Inc. Printed in the United States of America. [. . . ] NOTE: When installing weight plates, position plates so wide edges of bushings face upward and narrow edges of bushings face downward. See Figures 3A and 3B. T REC COR G ON WR NARROW bushing edge WIDE bushing edge faces upward NOTE: The narrow bushing edge must face downward. On each guide rod, place lower snap rings at least two inches below top end of guide rod. On one of the guide rods, install the upper snap ring. Lower guide rod and secure lower snap ring. Install pulley bracket (removed in steps 1A and 1B). Carefully install weight detent pin onto spiral cord. Place ring end of spiral cord over stem of top weight. Place rubber cap over stem of top weight so that rubber cap is loose and easy to remove. The rubber cap will be removed later and placed on the weight stack cable. Assembly Page 6-8 Cybex MG 500 Multi-Gym Owner's Manual 2. Install optional station weight stack (see steps 2A - 2Q and Figure 4). WARNING: Use extreme caution when installing the weight stacks, especially when working on the inside of the main frame assembly. Failure to do so could result in injury. NOTE: Two people will be required to perform this procedure. Using an external snap ring pliers, slide the lower snap ring down about two inches from the top part of the guide rod (this will provide access to the upper ring). NOTE: A step ladder may be helpful when removing snap rings. Frame Upper snap ring Lower snap ring Guide rod Figure 4 B. Raise one of the guide rods high enough to expose the upper snap ring. Using an external snap ring pliers, remove upper snap ring and then carefully lower guide rod. Remove lower snap ring on each guide rod. Using a utility knife, cut the shipping tie strap securing the top weight and carefully remove top weight. Wipe both guide rods clean over entire length. Lubricate with light coating of medium weight automotive engine oil. [. . . ] If top weight plate does not rest securely against the second plate and selector pin cannot be fully inserted, there is too much tension on the cable, fitting pin hole with another connector opening as required to adjust tension. If cable tension cannot be corrected, contact a Cybex Customer Relations Technician. Once proper tension is achieved, fully inset selector pin and replace protective cover over cable fitting. Assembly Page 7-11 Cybex MG 500 Multi-Gym Owner's Manual This page intentionally left blank Assembly Page 7-12 Cybex MG 500 Multi-Gym Owner's Manual 8 - Service Please refer to the next several pages for parts lists, exploded-view diagrams and cable routing diagrams. NOTE: All inspections and repairs must be performed by trained service personnel only. Cybex will void warranty if non-Cybex replacement parts are used. Service Page 8-1 Service Page 8-2 Cybex MG 500 Multi-Gym Owner's Manual 8610 - Pressing Station ITEM QTY PART NO. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32 2 4 2 4 2 2 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 2 2 2 4 1 4 1 01190 02205 08009 08014 11040-440 4005M100 4800-019 4800-009 8510-304 8510-330 8510-343 8510-344 8510-364 8510-366 8610-308 8610-203 8610-204 8610-201 8610-207 8610-210 8610-205 8510-208 8610-202 8510-210 GQ000206 HB-60652 HC702815 HC702816 HC702830 HC702834 HS347600 DESCRIPTION Vinyl Black End Cap Foam Grip 10. 00 Flange Bearing . 50 x . 62 x . 50 L Pulley Cybex Knob Removed Foam Grip 6. 00 Seat Cushion Back Cushion Cushion Plate Lexan Washer Non-Slip Rubber Cap Notched Plastic Insert Detent Pin Shaft Brace Platform Pressing Arm Leg Frame Swivel Pulley Bracket Cushion Plate Pivot Arm Detent Plate Snap Link Pillow Block Bearing SHCS . 375-16 x . 750 SHCS . 375-16 x . 875 SHCS . 375-16 x 2. 50 SHCS . 375-16 x 3. 00 Washer, SAE . 375 ITEM QTY PART NO. [. . . ]