User manual DAHON JETSTREAM P8 2009

[. . . ] When installing the cassette joint fixing ring, align the yellow mark with the yellow mark on the cassette joint pulley, and then turn the cassette joint fixing ring 45° clockwise. LOC K Install the brake arm of the Inter-M brake to the chainstay with the brake arm clip, provisionally tighten the clip screw and clip nut, and then tighten the brake unit fixing nut. Note: If the brake arm is in the incorrect position as shown in the illustration so that it cannot be provisionally installed to the chainstay, loosen the brake unit fixing nut and turn the brake arm. Then, after provisionally securing the brake arm to the chainstay, tighten the brake unit fixing nut. Brake arm clip SI-34R0B SG-8R20 SG-8R25 CJ-8S20 Inter-8 Hub Cassette joint Align the yellow marks to install. Cassette joint pulley Cassette joint fixing ring Chainstay CJ-8S20 JAPAN Technical Service Instructions LOCK Turn 45° Cassette joint fixing ring CJ-8S20 JAPAN Brake arm Brake unit fixing nut Be sure to read these service instructions in conjunction with the service instructions for the Inter-M Brake and the Inter-8 shifting lever before use. Fit the cassette joint bracket securely. Tightening torque: 20 ­ 25 Nm {174 ­ 217 in. lbs. } CJ- JA 8S PA N 20 Obtain and read the service instructions carefully prior to installing the parts. Loose, worn, or damaged parts may cause serious injury to the rider. [. . . ] We strongly recommend only using genuine Shimano replacement parts. 2. Non-turn washer (for right side) 6R Turn the cassette joint pulley in the direction of the arrow in the illustration to align the red marks on the pulley and the bracket. With the cassette joint in this condition, install it so that the red mark on the cassette joint is aligned with the red mark on the right side of the hub body. 5. Fix the brake arm of the Inter-M brake securely to the chainstay with the brake arm clip. Brake arm clip Size 20 38 =0 =0 Brake arm Chainstay Note: When installing the brake arm clip, securely tighten the clip screw while holding the clip nut with a 10 mm spanner. Tightening torque: 2 ­ 3 Nm {17 ­ 26 in. lbs. } After installing the brake arm clip, check that the clip screw protrudes about 2 ­ 3 mm from the surface of the clip nut. Brake arm Clip nut Brake arm clip 2 ­ 3 mm These service instructions explain how to use and maintain the Shimano bicycle parts which have been used on your new bicycle. For any questions regarding your bicycle or other matters which are not related to Shimano parts, please contact the place of purchase or the bicycle manufacturer. Please note: Specifications are subject to change for improvement without notice. (English) One Holland Irvine CA 92618 U. S. A. Phone 949-951-5003 Industrieweg 24 NL-8071 CT Nunspeet, Holland Phone 31-341-272222 3-77 Oimatsucho, Sakai, Osaka, Japan Phone 072-223-3243 C Jul. Printed in China 20 Groove of fork end CJ- JA 8S PA N When installing the hub to the frame, be sure to install the correct non-turn washers to the left and right sides, and securely tighten the hub nuts to the specified torques. If the non-turn washers are installed to one side only, or if the hub nuts are not tightened sufficiently, the non-turn washer may fall out, which could cause the hub axle to rotate and the cassette joint to turn. This may then cause the handlebars to be accidentally pulled by the shifting cable, and an extremely serious accident could result. Place the non-turn washers onto the right side and left side of the hub axle. Set theto be sure that the yellow setting lines on Check the cassette joint bracket and pulley are aligned at this time. Yellow setting lines Revo-shift Lever Brake Lever Cassette Joint Cable with one inner cable drum / SIS-SP40 (4 mm dia. ) (Lever side) LOCK Aluminum cap Plastic cap Turn the cable 60 CJ-8S20 JAPAN Technical Service Instructions CJ- 8S PA 20 N JA 1. Set the Revo-shift lever to Set to 1 1. If cutting the outer casing, cut it near the end with the plastic cap while the cap is still attached. Then make the cut end perfectly round and attach the plastic cap. Attach the innerpass the innerpulley as shownthe the illustration, cable through Plastic cap Set to 4 slit in the cassette joint bracket, and then insert the end of the outer casing securely into the outer casing holder. Remove the plastic cap. Cassette joint LOCK Be sure to read these service instructions in conjunction with the service instructions for the Inter-8 hub before use. The yellow setting lines on the cassette joint are located in two places. Use the one that is easiest to see. 20 1. Set the Revo-shift lever to Set to 1 1. Revo-shift lever side CJ-8S JAPA N When bicycle is standing up Should be straight 2. Loosen the cover fixing screw, and then remove the upper cover. Cover fixing screw Upper cover Make the cut end perfectly round. Attach the plastic cap. Inner cable Pulley Bracket LOCK Cassette joint pulley Revo-shift lever operation Turn the Revo-shift lever to shift to each of the eight gears. Bracket If the incorrect mode is selected it may cause either excessive or insufficient braking force to occur, which could result in dangerous accidents. Be sure to select the mode in accordance with the instructions given in the table below. Mode position C/R position V V CR CJ-8S20 JAPAN Pedaling becomes heavier Indicator Outer casing holder Cassette joint bracket Indicator moves toward 8 outer out from the 2. [. . . ] Be sure to select the mode in accordance with the instructions given in the table below. Mode position C/R position V V CR CJ-8S20 JAPAN Pedaling becomes heavier Indicator Outer casing holder Cassette joint bracket Indicator moves toward 8 outer out from the 2. Pull theholder casingcassette joint, outer then casing of the and remove the inner cable from the slit in the bracket. CJ -8S JA 20 PA N Cassette joint side Insert into the outer casing holder. 2 When bicycle is upside down Should be straight 6. Revo-shift lever Bracket Outer casing holder CJ -8S 20 Applicable brake JA PA N Pull out from outer casing holder 1 the hole in the cable 3. Pass the inner cable throughthe inner cable into adjustment bolt. [. . . ]