User manual E-Z-GO ELECTRIC POWERED FLEET GOLF CARS & PERSONAL VEHICLES SERVICE PARTS MANUAL

[. . . ] 28789-G01 61 - 3 SMETI SEDULCNI - 1 SERVICE PARTS MANUAL Ref Fcv 1 ELECTRIC POWERED FLEET GOLF CARS & PERSONAL VEHICLES STARTING MODEL YEAR: 2003 8 01 6 5 4 7 3 61 11 51 9 81 71 31 91 SERVICE PARTS MANUAL ELECTRIC POWERED FLEET GOLF CARS & PERSONAL VEHICLES FLEET GOLF CAR FLEET PDS GOLF CAR FREEDOMTM FREEDOMTM SE FREEDOMTM LE PDS FREEDOMTM PDS FREEDOMTM SE PDS FREEDOMTM LE SHUTTLETM 2+2 TEXTRON Golf, Turf & Specialty Products reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice. TEXTRON Golf, Turf & Specialty Products is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. CUSTOMER SERVICE DEPARTMENT IN USA PHONE: 1-800-241-5855 FAX: 1-800-448-8124 OUTSIDE USA PHONE: 010-1-706-798-4311, FAX: 010-1-706-771-4609 TEXTRON GOLF, TURF & SPECIALTY PRODUCTS, P. O. BOX 388, AUGUSTA, GEORGIA USA 30903-0388 Service Parts Manual Page i GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacture date code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Page ii Service Parts Manual TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL . A-1 BATTERY CHARGER - PORTABLE 36 VOLT . [. . . ] 6 GA WIRE (BLK 6 ", SOL - B+) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 GA WIRE(BLK 6", SOL - B-) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 21764-G1 * * * * RESISTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCK WASHER, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NUT, #10 - 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WASHER, 5/16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NUT, 5/16 - 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 2 2 2 28562-G01 SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73055-G02 73060-G01 74014-G01 00414-G5 01110-G01 11027-G2 1 2 3 4 5 DESCRIPTION QTY. 1 1 1 4 2 6 ELECTRONIC SPEED CONTROL ASSEMBLY (INCLUDES ITEMS 2 - 23). . . . . ELECTRONIC SPEED CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROLLER MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BOLT, 1/4 - 20 X 5/8" LG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WASHER, 1/4" (STAINLESS STEEL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCK NUT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service Parts Manual Page G-8 FRONT SUSPENSION/STEERING *Truck 40 Models Only 42* Front of Vehicle 41* 33 Part of Frame 34 44 43 45 35 1 36 11 52 53 4, 15 19, 30 7 34 37 51 50 53 Part of Frame 10 5 4 LUG 9 6 3, 14 23 8 6 51 *NOTE: Tie Rod Not Shown for Clarity 52 48, 49 25 24 20 21 21 22 18, 29 5 LUG 3 - Includes Items 4 -10 7 - Includes Item 8 14 - Includes Items 5 - 10, 15 18 - Includes Items 19 - 25 22 - Includes Item 23 29 - Includes Items 20 - 25, 30 Ref Fss 1-1 Page K-1 Service Parts Manual FRONT SUSPENSION/STEERING 114 109 113 Front of Vehicle 116 OR 111 112 110 79 115 81, 86 83, 88 108 107 106 105 56 - Includes Items 57 - 68 64 - Includes Items 65 - 68 81 - Includes Items 82 - 84 86 - Includes Items 87 - 89 100 - Includes Items 101, 102 119 - Includes Items 120 - 124 58 84, 89 82, 87 100 96 102 101 97 76 92 93 56 60 61 75 125 74 73 72 63 59 68 64 57 65 67 66 71 70 124 119 123 120 121 Ref Fss 1-2 122 Service Parts Manual Page K-2 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 70943-G01 70942-G02 12092-G1 50892-G1 70772-G01 30143-G1 12093-G1 00798-G8 SPINDLE AND HUB ASSEMBLY, 5 LUG (PASSENGER SIDE) (INCLUDES ITEMS 19 - 25). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPINDLE ASSEMBLY (PASSENGER SIDE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GREASE SEAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROLLER BEARING AND RACE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] I-2 73290-G02 REVERSE WARNING BUZZER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3, F-10 73326-G02 ELECTRONIC SPEED CONTROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4 73333-G01 PEDAL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 73333-G05 PEDAL BOX ASSEMBLY, PDS MODEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ]