User manual EATON SVX9000 AF DRIVES

[. . . ] SVX9000 AF Drives User Manual Application Manual Supersedes October 2003 April 2004 Volume Contents SVX9000 AF Drive User Manual SVX9000 AF Drive Application Manual MN04003002E For more information visit: www. eatonelectrical. com SVX9000 AF Drive User & Application Manual April 2004 Volume Table of Contents SVX9000 AF Drives User Manaul SAFETY . v 1-1 2-1 3-1 4-1 5-1 6-1 A-1 B-1 SVX9000 AF Drives Application Manual SAFETY . CHAPTER 4 -- MULTI-STEP SPEED CONTROL APPLICATION . CHAPTER 6 -- MULTI-PURPOSE CONTROL APPLICATION . [. . . ] brake control inverted 22 = Thermistor fault/warn. See P1. 3. 7 See P1. 3. 7 0 = No limit 1 = Low limit supervision 2 = High limit supervision P1. 3. 8 P1. 3. 9 P1. 3. 10 Relay output 1 function Relay output 2 function 0 0 22 22 2 2 3 0 313 314 315 Output 0 frequency limit 1 supervision Output 0. 00 frequency limit 1 Supervision value Output 0 frequency limit 2 supervision Output 0. 00 frequency limit 2 Supervision value Torque limit supervision function Torque limit supervision value Reference limit supervision function 0 P1. 3. 11 P1. 1. 2 Hz 0. 00 316 P1. 3. 12 2 0 346 0 = No limit 1 = Low limit supervision 2 = High limit supervision P1. 3. 13 P1. 1. 2 Hz 0. 00 347 P1. 3. 14 2 0 348 0 = No 1 = Low limit 2 = High limit P1. 3. 15 0. 0 200. 0 % 0. 0 349 P1. 3. 16 0 2 0 350 0 = No 1 = Low limit 2 = High limit MN04003002E For more information visit: www. eatonelectrical. com 4-7 SVX9000 AF Drive Application Manual April 2004 Table 4-4: Output Signals -- M1 G1. 3, continued Code P1. 3. 17 Parameter Reference limit supervision value External brake Off-delay External brake On-delay Min. 100. 0 Unit Default % 0. 0 Cust ID 351 Note P1. 3. 18 P1. 3. 19 P1. 3. 20 0. 0 0. 0 100. 0 100. 0 2 s s 0. 5 1. 5 0 352 353 354 0 = No 1 = Low limit 2 = High limit Temperature 0 limit supervision function Temperature limit value Analog output 2 signal selection Analog output 2 function Analog output 2 filter time Analog output 2 inversion Analog output 2 minimum Analog output 2 scaling -10 P1. 3. 21 P1. 3. 22 P1. 3. 23 P1. 3. 24 P1. 3. 25 P1. 3. 26 P1. 3. 27 75 °C 0 AnOUT:A. 1 4 355 471 472 473 474 475 476 TTF programming method used. See P1. 3. 2 0. 00 = No filtering 0 = Not inverted 1 = Inverted 0 = 0 mA 1 = 4 mA 100 = No scaling AnOUT:0. 1 AnOUT:E. 10 0 0. 00 0 0 10 8 10. 00 1 1 1000 % s 1. 00 0 0 100 Drive Control Parameters -- M1 G1. 4 Table 4-5: Drive Control Parameters -- M1 G1. 4 Code P1. 4. 1 P1. 4. 2 P1. 4. 3 P1. 4. 4 P1. 4. 5 Parameter Ramp 1 shape Ramp 2 shape Acceleration time 2 Deceleration time 2 Brake chopper Min. 10. 0 10. 0 3000. 0 3000. 0 4 Unit Default s s s s 0. 0 0. 0 10. 0 10. 0 0 Cust ID 500 501 502 503 504 0 = Disabled 1 = Used when running 2 = External brake chopper 3 = Used when stopped/ running 4 = Used when running (no testing) 0 = Ramp 1 = Flying start Note 0. 0 = Linear >0. 0 = S-curve ramp time 0. 0 = Linear >0. 0 = S-curve ramp time P1. 4. 6 Start mode 0 1 0 505 4-8 For more information visit: www. eatonelectrical. com MN04003002E SVX9000 AF Drive Application Manual April 2004 Table 4-5: Drive Control Parameters -- M1 G1. 4, continued Code P1. 4. 7 Parameter Stop mode Min. 3 Unit Default 1 Cust ID 506 Note 0 = Coasting 1 = Ramp 2 = Ramp+Run enable coast 3 = Coast+Run enable ramp P1. 4. 8 P1. 4. 9 P1. 4. 10 DC braking current DC braking time at stop Frequency to start DC braking during ramp stop DC braking time at start Flux brake Flux braking current 0. 4 x IH 0. 00 0. 10 2. 0 x IH 600. 00 10. 00 A s Hz IH 0. 00 1. 50 507 508 515 0. 00 = DC brake is off at stop P1. 4. 11 P1. 4. 12 P1. 4. 13 0. 00 0 0. 4 x IH 600. 00 1 2. 0 x IH s 0. 00 0 516 520 519 0. 00 = DC brake is off at start 0 = Off 1 = On A IH Skip Frequencies -- M1 G1. 5 Table 4-6: Skip Frequencies -- M1 G1. 5 Code P1. 5. 1 P1. 5. 2 Parameter Min. P1. 5. 2 320. 00 Unit Default Hz Hz 0. 00 0. 00 Cust ID 509 510 0. 00 = No prohibit range 1 Note Skip frequency 0. 00 range 1 low limit Skip frequency range 1 high limit P1. 5. 1 P1. 5. 3 P1. 5. 4 Skip frequency 0. 00 range 2 low limit Skip frequency range 2 high limit P1. 5. 3 P1. 5. 4 320. 00 Hz Hz 0. 00 0. 00 511 512 0. 00 = No prohibit range 2 P1. 5. 5 P1. 5. 6 Skip frequency 0. 00 range 3 low limit Skip frequency range 3 high limit P1. 5. 5 P1. 5. 6 320. 00 Hz Hz 0. 00 0. 00 513 514 0. 00 = No prohibit range 3 P1. 5. 7 Prohibit acc. /dec. 0. 1 ramp 10. 0 1. 0 518 Multiplier for ramp time in prohibit frequency range, e. g. 0. 1 = 10% of normal ramp time MN04003002E For more information visit: www. eatonelectrical. com 4-9 SVX9000 AF Drive Application Manual April 2004 Motor Control Parameters -- M1 G1. 6 Table 4-7: Motor Control Parameters -- M1 G1. 6 Code P1. 6. 1 P1. 6. 2 P1. 6. 3 Parameter Motor control mode V/Hz optimization V/Hz ratio selection Min. 1 1 3 Unit Default 0 0 0 Cust ID 600 109 108 Note 0 = Frequency control 1 = Speed control 0 = Not used 1 = Automatic torque boost 0 = Linear 1 = Squared 2 = Programmable 3 = Linear with flux optimiz. P1. 6. 4 P1. 6. 5 P1. 6. 6 Field weakening point 8. 00 320. 00 200. 00 P1. 6. 4 Hz % Hz 60. 00 100. 00 60. 00 602 603 604 n% x VnMotor Voltage at field 10. 00 weakening point V/Hz curve midpoint frequency 0. 00 P1. 6. 7 P1. 6. 8 P1. 6. 9 P1. 6. 10 V/Hz curve 0. 00 midpoint voltage Output voltage 0. 00 at zero frequency Switching frequency Overvoltage controller Undervoltage controller Load Drooping Identification 1. 0 0 P1. 6. 5 40. 00 Varies 2 % % kHz 100. 00 0. 00 Varies 1 605 606 601 607 n% x VnMotor n% x VnMotor See Table 8-12 for exact values 0 = Not used 1 = Used (no ramping) 2 = Used (ramping) 0 = Not used 1 = Used Drooping % of nominal speed at nominal torque 0 = Not used 1 = OL V/Hz Ratio 2 = OL V/Hz+Boost P1. 6. 11 P1. 6. 12 P1. 6. 13 0 0. 00 0 1 100. 00 2 1 0. 01 0 608 620 631 4-10 For more information visit: www. eatonelectrical. com MN04003002E SVX9000 AF Drive Application Manual April 2004 Protections -- M1 G1. 7 Table 4-8: Protections -- M1 G1. 7 Code P1. 7. 1 Parameter Response to 4 mA reference fault Min. 5 Unit Default 0 Cust ID 700 Note 0 = No response 1 = Warning 2 = Warning+Previous Freq. 3 = Wrng+Preset Freq P1. 7. 2 4 = Fault, stop per P1. 4. 7 5 = Fault, stop by coasting P1. 7. 2 P1. 7. 3 4 mA reference fault frequency Response to external fault 0. 00 0 P1. 1. 2 3 Hz 0. 00 2 728 701 0 = No response 1 = Warning 2 = Fault, stop per P1. 4. 7 3 = Fault, stop by coasting See P1. 7. 3 0 = Fault Stored 1 = No History See P1. 7. 3 See P1. 7. 3 See P1. 7. 3 P1. 7. 4 P1. 7. 5 Input phase supervision Response to undervoltage fault Output phase supervision Ground fault protection 0 0 3 1 0 0 730 727 P1. 7. 6 P1. 7. 7 P1. 7. 8 0 0 3 3 3 2 2 2 702 703 704 Thermal 0 protection of the motor Motor ambient temperature factor MTP cooling factor at zero speed MTP time constant Stall protection Stall current Stall time limit Stall frequency limit Underload protection Underload protect. fnom torque -100. 0 P1. 7. 9 100. 0 % 0. 0 705 P1. 7. 10 0. 0 150. 0 % 40. 0 706 As a % of InMotor P1. 7. 11 P1. 7. 12 P1. 7. 13 P1. 7. 14 P1. 7. 15 P1. 7. 16 P1. 7. 17 P1. 7. 18 1 200 100 3 InMotor x 2 120. 00 P1. 1. 2 3 150. 0 min % A s Hz 45 100 0 IL 15. 00 25. 0 0 707 708 709 710 711 712 713 714 See P1. 7. 3 See P1. 7. 3 Motor duty cycle 0 0 0. 1 1. 00 1. 0 0 10. 0 % 50. 0 P1. 7. 19 P1. 7. 20 5. 0 Underload protect. f0 torque Underload protection time limit 2. 00 150. 0 600. 00 % s 10. 0 20. 00 715 716 MN04003002E For more information visit: www. eatonelectrical. com 4-11 SVX9000 AF Drive Application Manual April 2004 Table 4-8: Protections -- M1 G1. 7, continued Code P1. 7. 21 P1. 7. 22 P1. 7. 23 Parameter Response to thermistor fault Response to com. 3 3 3 Unit Default 2 2 2 Cust ID 732 733 734 Note See P1. 7. 3 See P1. 7. 3 See P1. 7. 3 Response to slot 0 fault Auto Restart Parameters -- M1 G1. 8 Table 4-9: Auto Restart Parameters -- M1 G1. 8 Code P1. 8. 1 P1. 8. 2 P1. 8. 3 Parameter Wait time Trial time Start mode Min. 10. 00 60. 00 2 Unit Default s s 0. 50 30. 00 0 Cust ID 717 718 719 0 = Ramp 1 = Flying start 2 = Start per P1. 4. 6 Note P1. 8. 4 Number of tries 0 after undervoltage trip Number of tries 0 after overvoltage trip Number of tries 0 after overcurrent trip Number of tries after 4 mA trip 0 10 0 720 P1. 8. 5 10 0 721 P1. 8. 6 3 0 722 P1. 8. 7 P1. 8. 8 10 10 0 0 723 726 Number of tries 0 after motor temp fault trip Number of tries after external fault trip Number of tries after underload fault trip 0 P1. 8. 9 10 0 725 P1. 8. 10 0 10 1 738 4-12 For more information visit: www. eatonelectrical. com MN04003002E SVX9000 AF Drive Application Manual April 2004 Keypad Control Parameters -- M2 This menu provides the parameters for the setting of the keypad frequency reference, the selection of motor direction when in keypad operation, and when the STOP button is active. Table 4-10: Keypad Control Parameters -- M2 Code R2. 1 P2. 2 P2. 3 Parameter Keypad reference Keypad direction Stop button active Min. P1. 1. 2 1 1 Unit Default Hz 0 1 123 114 0 = Forward 1 = Reverse 0 = Stop enabled only in keypad operation 1 = Stop button always enabled Cust ID Note Menus -- M3 to M6 Menus M3 to M6 provide information on the Active Faults, Fault History, System Menu settings and the Expander Board setup. These menu items are explained in detail in Chapter 5 of the SVX9000 User Manual. Monitoring Menu -- M7 The monitored items are the actual values of parameters and signals as well as the status and measurements of other elements. See the SVX9000 User Manual, Chapter 5 -- Menu information item M7, for more information. Table 4-11: Monitoring Menu Code V7. 1 V7. 2 V7. 3 V7. 4 V7. 5 V7. 6 V7. 7 V7. 8 V7. 9 V7. 10 V7. 11 V7. 12 V7. 13 V7. 14 V7. 15 V7. 16 G7. 17 Parameter Output frequency Frequency reference Motor speed Motor current Motor torque Motor power Motor voltage DC-Bus voltage Unit temperature Motor temperature Analog input 1 Analog input 2 DIN1, DIN2, DIN3 DIN4, DIN5, DIN6 DO1, RO1, RO2 Analog Iout Multimonitor Unit Hz Hz rpm A % % V V °C % V mA -- -- -- mA ID 1 25 2 3 4 5 6 7 8 9 13 14 15 16 17 26 -- Description Output frequency to motor Frequency Calculated motor speed in rpm Motor current Calculated torque as a percentage of nominal torque Calculated motor shaft power Calculated motor voltage DC-Bus voltage Heatsink temperature Calculated motor temperature Analog input AI1 Analog input AI2 Digital input status Digital input status Digital and relay output status Analog output AO1 Displays three selectable monitoring values MN04003002E For more information visit: www. eatonelectrical. com 4-13 SVX9000 AF Drive Application Manual April 2004 Operate Menu -- M8 The Operate Menu provides an easy to use method of viewing key numerical Monitoring Menu items. [. . . ] The motor thermal protection can be adjusted with ID704 to ID708. The thermal current IT specifies the load current above which the motor is overloaded. This current limit is a function of the output frequency. The thermal stage of the motor can be monitored on the control keypad display. [. . . ]