User manual FAGOR 8040 TC CNC

[. . . ] 0307 (SOFT T: 8. XX) (SOFT T: 8. 1X) NEW FEATURES 8040 CNC 8040 CNC NEW FEATURES (SOFT T: 8. XX) (SOFT T: 8. 1X) Page 2 of 2 Version 8. 01 1 Detected errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 The meaningless zeros will not be displayed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 Management of the new Sercos board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4 Key inhibiting codes for the monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5 New work languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6 Load version without using an external microprocessor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 WINDNC improvements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 8 Telediagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 9 Improvements to the profile editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 10 Modified variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 11 New variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 12 New range of OEM subroutines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 13 RPT instruction with program number definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 14 Improved non-random tool magazine management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 15 Improved drive parameter management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 16 User and OEM arithmetic parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 17 Exponential type of leadscrew backlash peak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 18 Functions associated to machine safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 18. 1 Limit the feedrate of the axes and the spindle speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 18. 2 Cycle Start disabled by hardware errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 18. 3 Maximum spindle machining speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 19 Axes (2) controlled by a drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 20 Mandatory home search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 21 Change of active tool from the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 22 Synchronize a PLC axis with a CNC axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 23 Minimum step "L" in cycles G83, G60 and G61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 24 Threads with different entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 25 Error register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 26 Proportional and Derivative Gain with the "C" axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 27 Path JOG mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 28 Tool inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 29 New instructions in the configuration language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 30 Oscilloscope function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 30. 1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 30. 2 Scale / Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 30. 3 Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 30. 4 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 30. 5 Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 30. 6 Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 31 TC model. [. . . ] The CNC selects the relevant roughing data. Pressing said key again will select the relevant finishing data. The CNC selects data item «S» for roughing. Pressing this key a second time selects data item «S» for finishing, and pressing it again selects the data for spindle SMAX. The coordinates for axis X are defined in operating units, radii or diameters. Later on, in each one of the operations or cycles, the units in which the data associated with axis X (safety distance, pass, excess stock, etc. ) are displayed. Chapter 3 - page 2 TC work mode 3. Operating with operations or cycles 3. 1 Operation edit mode 3. 1. 1 Definition of spindle conditions 3. 1. 1 DEFINITION OF SPINDLE CONDITIONS Work mode (RPM) or (CSS) RANGE RANGE Move over the "RPM" or "CSS" icon. this can be done: a) b) By using the by pressing keys . or to change the work mode. After selecting the item, press Spindle range Move over this item, key in the desired value and press Maximum spindle turning speed in rpm (S) Move onto this item, type in the required value and press Spindle turning direction There are 2 ways to select the spindle turning direction: a) Move onto this item and press to change the icon. b) Start the spindle in the direction required by means of the JOG keys The CNC starts the spindle and assumes said turning direction as spindle turning data for the cycle. Coolant Place the cursor over this data and press to change the icon. means turning the coolant on. The CNC outputs the M8 function to the PLC. The CNC outputs the M9 function to the PLC. Once the operation or the cycle is completed or the part program it belongs to, the CNC outputs the M9 function to the PLC. Chapter 3 - page 3 3. Operating with operations or cycles 3. 1 Operation edit mode 3. 1. 2 Definition of machining conditions TC work mode 3. 1. 2 DEFINITION OF MACHINING CONDITIONS Some cycles maintain the same machining conditions during the whole execution process (positioning cycle, drilling cycle . . . ) Other cycles use machining cycles for roughing and other conditions for finishing , (turning cycle, rounding cycle, . . . ) This section shows how all this data has to be defined. Axis feedrate (F) Move onto this item, key in the value required and press Spindle turning speed (S) Move onto this item, key in the value required and press Tool for machining (T) Move onto this item, key in the value required and press The CNC updates the "D" offset and the adjacent icon, displaying the graphic representation for the location code associated with the new tool. Tool calibration may also be accessed to consult or change the data corresponding to the selected tool. To do this, position over the "T" field and press To exit the tool calibration mode and return to the cycle, press Roughing Pass (?) Move onto this item, key in the value required and press Finishing Stock (?) Move onto this item, key in the value required and press The finishing stock is always defined in radii. Machining direction Some cycles allow the machining direction to be selected (turning direction or facing direction). Turning direction To do this, move onto this icon and press The icon changes and the help graph is updated. Facing direction Chapter 3 - page 4 TC work mode 3. Operating with operations or cycles 3. 1 Operation edit mode 3. 1. 3 Cycle level 3. 1. 3 CYCLE LEVEL All the cycles have several editing levels. Each level has its own screen and the main window of the cycle indicates (with tabs) the available levels and which one is currently selected. To change levels, use the key or the "Page up" and "Page down" keys to scroll up and down through the different levels. Chapter 3 - page 5 3. 3. 2 Operating with operations or cycles Simulating and executing the operation TC work mode 3. 2 SIMULATING AND EXECUTING THE CYCLE There are ways to work with operations or cycles: Editing mode and Execution mode. GEAR GEAR Editing mode To switch from Editing mode to Execution mode, press Execution mode To switch from the Execution mode to the Editing mode, press one of these keys: An operation or cycle may be simulated in any of these modes. [. . . ] Modify the operation parameters like in the editing mode. The CNC requests an option. Choose REPLACE. The new operation replaces the previous one. NOTE: Refer to the Operation Manual Chapter 5 Section 5. 6. 4 Self-teaching Manual Chapter 6 Page 7 Conversational part-programs TC Model New operations can also be inserted into a part-program. INSERT AN OPERATION Choose operation Define the parameters and cutting conditions of the operation to be inserted. Press Choose position The new operation is inserted after the chosen position. NOTE: Refer to the Operation Manual Chapter 5 Section 5. 6. 3 Self-teaching Manual Chapter 6 Page 8 Conversational part-programs TC Model Operations can be deleted from a part-program. DELETE AN OPERATION Select, on the right column, the operation to be deleted. The CNC requests confirmation NOTE: Refer to the Operation Manual Chapter 5 Section 5. 6. 1 Self-teaching Manual Chapter 6 Page 9 Conversational part-programs TC Model The position of an operation can also be changed. CHANGE THE POSITION OF AN OPERATION Select, on the right column, the operation to be moved. Select the new position The operation is inserted behind the operation occupying that position. NOTE: Refer to the Operation Manual Chapter 5 Section 5. 6. 2 Self-teaching Manual Chapter 6 Page 10 Conversational part-programs TC Model 6. 4 Simulate/execute an operation. Select, on the right column, the operation to be SIMULATED: Graphics screen More information about the graphics screen in chapter 4. 3. 2 of this manual. Select, on the right column, the operation to be EXECUTED: NOTE: Refer to the Operation Manual Chapter 6 Section 6. 3 Self-teaching Manual Chapter 6 Page 11 Conversational part-programs TC Model 6. 5 Simulate/execute starting at a particular operation. Select, on the right column, the operation where the SIMULATION is to be started: Graphics screen More information about the graphics screen in chapter 4. 3. 2 of this manual. [. . . ]