User manual FORD F650-2006

[. . . ] Table of Contents Introduction Safety and environment protection Symbol glossary 4 5 8 Vehicle Inspection Guide Instrument Cluster Warning and control lights Gauges 11 23 23 28 Entertainment Systems AM/FM stereo AM/FM stereo cassette with CD AM/FM stereo with in-dash six CD 33 33 39 44 Climate Controls Heater only Manual heating and air conditioning 50 50 51 Lights Headlamps Turn signal control Interior lamps Bulb replacement 53 53 54 55 55 Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control 58 58 58 59 61 63 1 Table of Contents Locks and Security Keys Locks 67 67 67 Seating and Safety Restraints Seating Safety restraints Child restraints 68 68 74 83 Driving Starting Brakes Air suspension Transmission operation Vehicle loading 91 91 98 119 121 136 Roadside Emergencies Hazard flasher switch Fuses and relays Jump starting Wrecker towing 143 144 144 151 155 Customer Assistance Getting assistance outside the U. S. and Canada Ordering additional owner's literature Reporting safety defects (U. S. only) 159 161 162 162 Cleaning Cleaning your vehicle Repairing paint chips Underbody preservation 163 163 163 166 2 Table of Contents Maintenance and Specifications Hood Engine oil Battery Fuel information Lubricant specifications Refill capacities 168 175 177 186 197 218 231 Scheduled Maintenance Guide Motorcraft Premium Gold Coolant Change Record 235 265 Index 267 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. [. . . ] Shift into the LO gear position and engage the clutch while pressing on the accelerator to start forward. Operate the clutch and upshift through the pattern as required by driving conditions. To shift into the HI range from 5th gear (LO range), place the range control in the HI range position, then shift into 6th gear. When downshifting from HI to LO, place the range control into the LO range, then downshift from 6th gear to 5th gear (below 1, 500 engine RPM). To go backward Reverse is obtained by putting the gearshift lever in R (Reverse) and the range control button in LO or HI. R 7 2 Neutral 9 4 6 1 8 3 10 5 130 Driving POWER TAKE-OFF (PTO) OPERATION Vehicles equipped with an Allison automatic transmission (except 3000 Series applications and vehicles equipped with a Caterpillar engine) The PTO can be operated while the vehicle is standing or moving. To engage the PTO, apply the brakes and shift to any gear other than N (Neutral), then engage the PTO. If engagement is prevented by the gear teeth not meshing properly, release the brakes and allow the vehicle to creep slightly or shift the selector to N (Neutral) and then back into gear. The PTO should never be engaged by clashing the gear teeth as this may damage the PTO unit and the transmission PTO drive gear teeth. This could result in further damage to the transmission and PTO. PTO operation with vehicle stationary Stop the vehicle, idle the engine and set the parking brake. Make sure the gear selector is in any forward drive range, then engage the PTO. After the PTO is engaged, move the range selector to N (Neutral). Increase the engine speed until the desired power take-off operation speed is obtained. To disengage the PTO after operation with the vehicle standing, release the throttle, allow the drive equipment to come to a stop, and then disengage the PTO. When the PTO is operated with the vehicle stationary, the transmission must be placed in N (Neutral) with the parking brake set. If the transmission is not in N (Neutral) and is equipped with a remote throttle control, an increase in engine speed can overpower the parking brake and cause the vehicle to move, possibly resulting in personal and/or property damage. PTO operation while vehicle is moving After the PTO is engaged for driven vehicle operation, shift to the desired range and drive the vehicle. The speed of the PTO, during this period of operation, will always maintain direct relation to vehicle speed. PTO speed will decrease in relation to vehicle (transmission output) speed as shifts to a higher gear occur. When operating the PTO while the vehicle is moving, the PTO may be disengaged whenever it is no longer required. When there is no load on the PTO gear, it can be pulled out of engagement. 131 Driving Vehicles equipped with an Allison 3000 Series automatic transmission The PTO drive gear is engine driven and provides direct engine power. [. . . ] 3 - Adjust, repair or replace as required with the same or equivalent parts. 245 Scheduled Maintenance Guide On-Highway (60, 000 miles [96, 000 km] or more annually) Miles, kilometers or months - whichever occurs first Miles (x 1000) 15 30 45 60 75 90 105 120 135 150 Component Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240 Months 3 6 9 12 15 18 21 24 27 30 Non-driving front axle Wheel bearing - oil type - check level ·········· Wheel bearing - oil type - change oil · Wheel bearing - grease type - repack · · · · · Tie rod ends - lubricate ·········· Drag link - lubricate ·········· King pin and bushing - lubricate ·········· Brake system - air Slack adjusters - lubricate · · S-cam - lubricate ·········· Brake system - hydraulic Master cylinder - check level ·········· Park brake relay lever / linkage · · lubricate Steering Power steering fluid - check level ·········· Power steering fluid - change fluid · Power steering filter - replacement Five years or 500, 000 miles (800, 000 km) Steering gear Ross TAS - output shaft · · · lubricate Steering column u-joints / slip joint ·········· lubricate Propeller shaft SPL U-joint - lubricate · · · · · Propeller shaft non-SPL U-joint and slip joint - lubricate ·········· Clutch Release bearing / shafts / forks ·········· lubricate 246 Scheduled Maintenance Guide On-Highway (60, 000 miles [96, 000 km] or more annually) Miles, kilometers or months - whichever occurs first Miles (x 1000) 15 30 45 60 75 90 105 120 135 150 Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240 Months 3 6 9 12 15 18 21 24 27 30 Component Cooling system Coolant - check level ·········· Coolant - check freeze protection ·········· Extended life coolant - add extender See engine manufacturer's recommendation Extended life coolant - replace See engine manufacturer's recommendation Engine - Refer to engine manual for Caterpillar and Cummins. 6. 0L Power Stroke - see 6. 0L Engine section at end of chart Transmission Automatic and Auto-shift transmissions Refer to transmission operator's manual Manual transmission - check fluid level ·········· Eaton-Fuller manual transmission · · petroleum oil change Eaton-Fuller manual transmission Factory fill w/synthetic at 500, 000 miles synthetic oil change (800, 000 km); Converted to synthetic at 250, 000 miles (400, 000 km) Rear axle Fluid level - check ·········· Eaton / Dana / Spicer petroleum oil · · change Eaton / Dana / Spicer synthetic oil Factory fill w/synthetic at 500, 000 miles change (800, 000 km); Converted to synthetic at 250, 000 miles (400, 000 km) or three years Cab components Door hinges / Latches / Strikers · · lubricate, check link Door lock cylinders - lubricate · · Seat adjuster slides - lubricate · · 247 Scheduled Maintenance Guide On-Highway (60, 000 Miles [96, 000 km] or more annually) - Miles, kilometers or months - whichever occurs first Component Miles (x 1000) 165 180 195 210 225 240 255 270 285 300 Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480 Months 33 36 39 42 45 48 51 54 57 60 Non-driving front axle Wheel bearing - oil type - check level ·········· Wheel bearing - oil type - change oil · · Wheel bearing - grease type - repack · · · · · Tie rod ends - lubricate ·········· Drag link - lubricate ·········· King pin and bushing - lubricate ·········· Brake system - air Slack adjusters - lubricate · · · S-cam - lubricate ·········· Brake system - hydraulic Master cylinder - check fluid level ·········· Park brake relay level / linkage · · lubricate Steering Power steering fluid - check level ·········· Power steering fluid - change level · · Power steering filter - replacement Five years or 500, 000 miles (800, 000 km) Steering gear Ross TAS - output seal · · · lubricate Steering column u-joints / slip joint ·········· lubricate Propeller shaft SPL U-joint - lubricate · · · · · Propeller shaft non-SPL U-joint and slip joint - lubricate ·········· Clutch Release bearing / shafts / fork - lubricate · · · · · · · · · · Cooling system Coolant - check level ·········· 248 Scheduled Maintenance Guide On-Highway (60, 000 Miles [96, 000 km] or more annually) - Miles, kilometers or months - whichever occurs first Component Miles (x 1000) 165 180 195 210 225 240 255 270 285 300 Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480 Months 33 36 39 42 45 48 51 54 57 60 Coolant - check freeze protection ·········· Extended life coolant - add extender See engine manufacturer's recommendation Extended life coolant - replace See engine manufacturer's recommendation Engine - Refer to engine manual for Caterpillar and Cummins. 6. 0L Power Stroke - see 6. 0L Engine section at end of chart Transmission Automatic and Auto-shift transmissions Refer to transmission operator's manual Manual transmission - check fluid level ·········· Eaton-Fuller manual transmission · · · petroleum oil change Eaton-Fuller manual transmission Factory fill w/synthetic at 500, 000 miles synthetic oil change (800, 000 km); Converted to synthetic at 250, 000 miles (400, 000 km) Rear axle Fluid level - check ·········· Eaton / Dana / Spicer petroleum oil · · · change Eaton / Dana / Spicer synthetic oil Factory fill w/synthetic at 500, 000 miles change (800, 000 km); Converted to synthetic at 250, 000 miles (400, 000 km) or three years Cab components Door hinges / Latches / Strikers · · · lubricate, check link Door lock cylinders - lubricate · · · Seat adjuster slides - lubricate · · · 249 Scheduled Maintenance Guide City (60, 000 Miles [96, 000 km] or less annually) - Miles, kilometers or months - whichever occurs first Component Miles (x 1000) 10 20 30 40 50 60 70 80 90 100 Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160 Months 3 6 9 12 15 18 21 24 27 30 Non-driving front axle Wheel bearing - oil type - check level ·········· Wheel bearing - oil type - change oil · · Wheel bearing - grease type - repack · · Tie rod ends - lubricate ·········· Drag link - lubricate ·········· King pin and bushing - lubricate ·········· Brake system - air Slack adjusters - lubricate · · S-cam - lubricate ·········· Brake system - hydraulic Master cylinder - check fluid level ·········· Park brake relay lever / linkage · · · lubricate Steering Power steering fluid - check level ·········· Power steering fluid - change fluid · · Power steering filter - replacement Five years or 50, 000 miles (80, 000 km) Steering gear Ross TAS - output seal · · · lubricate Steering column u-joints / slip joint ·········· lubricate Propeller shaft SPL U-joint - lubricate · · · · · Propeller shaft non-SPL U-joint and slip joint - lubricate ·········· Clutch Release bearing / shafts / fork - lubricate · · · · · · · · · · 250 Scheduled Maintenance Guide City (60, 000 Miles [96, 000 km] or less annually) - Miles, kilometers or months - whichever occurs first Miles (x 1000) 10 20 30 40 50 60 70 80 90 100 Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160 Months 3 6 9 12 15 18 21 24 27 30 Component Cooling system Coolant - check level ·········· Coolant - check freeze protection ·········· Extended life coolant - add extender See engine manufacturer's recommendation Extended life coolant - replace See engine manufacturer's recommendation Engine - refer to engine manual for Caterpillar and Cummins. 6. 0L Power Stroke, see 6. 0L engine section at end of charts Transmission Automatic and Auto-shift transmissions Refer to transmission operator's manual Manual transmission - check fluid level ·········· Eaton-Fuller manual transmission · · petroleum oil change Rear axle Fluid level - check ·········· Eaton / Dana / Spicer petroleum oil · · change Cab components Door hinges / latches / strikers · · · lubricate, check link Door lock cylinders - lubricate · · · Seat adjuster slides - lubricate · · · 251 Scheduled Maintenance Guide City (60, 000 Miles [96, 000 km] or less annually) - Miles, kilometers or months - whichever occurs first Component Miles (x 1000) 110 120 130 140 150 160 170 180 190 200 Kilometers (x 1000) 176 192 208 224 240 256 272 288 304 320 Months 33 36 39 42 45 48 51 54 57 60 Non-driving front axle Wheel bearing - oil type - check level ·········· Wheel bearing - oil type - change oil · · · Wheel bearing - grease type - repack · · · Tie rode ends - lubricate ·········· Drag link - lubricate ·········· King pin and bushing - lubricate ·········· Brake system - air Slack adjusters - lubricate · · · S-cam - lubricate ·········· Brake system - hydraulic Master cylinder - check fluid level ·········· Park brake relay lever / linkage · · · lubricate Steering Power steering fluid - check level ·········· Power steering fluid - change fluid · · · Power steering filter - replacement Five years or 50, 000 miles (80, 000 km) Steering gear Ross TAS - output seal · · · lubricate Steering column u-joints / slip joint ·········· lubricate Propeller shaft SPL U-joint - lubricate · · · · · Propeller shaft non-SPL U-joint and slip joint - lubricate ·········· Clutch Release bearing / shafts / fork - lubricate · · · · · · · · · · 252 Scheduled Maintenance Guide City (60, 000 Miles [96, 000 km] or less annually) - Miles, kilometers or months - whichever occurs first Miles (x 1000) 110 120 130 140 150 160 170 180 190 200 Kilometers (x 1000) 176 192 208 224 240 256 272 288 304 320 Months 33 36 39 42 45 48 51 54 57 60 Component Cooling system Coolant - check level ·········· Coolant - check freeze protection ·········· Extended life coolant - add extender See engine manufacturer's recommendation Extended life coolant - replace See engine manufacturer's recommendation Engine - refer to engine manual for Caterpillar and Cummins. 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