User manual FORD F750-2007

[. . . ] Table of Contents Introduction Safety and environment protection Symbol glossary 4 5 8 Vehicle Inspection Guide Instrument Cluster Warning lights and chimes Gauges 11 21 21 26 Entertainment Systems AM/FM stereo AM/FM stereo cassette with CD AM/FM stereo with in-dash six CD 31 31 37 42 Climate Controls Heater only Manual heating and air conditioning 48 48 49 Lights Headlamps Turn signal control Interior lamps Bulb replacement 51 51 52 53 53 Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control 57 57 57 58 60 62 1 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Table of Contents Locks and Security Keys Locks 66 66 66 Seating and Safety Restraints Seating Safety restraints Child restraints 67 67 73 82 Driving Starting Brakes Air suspension Transmission operation Vehicle loading 90 90 97 117 119 133 Roadside Emergencies Hazard flasher switch Fuses and relays Jump starting Wrecker towing 139 140 140 147 151 Customer Assistance Getting assistance outside the U. S. and Canada Ordering additional owner's literature Reporting safety defects (U. S. only) 155 157 158 158 Cleaning Cleaning your vehicle Repairing paint chips Underbody preservation 159 159 159 162 2 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Table of Contents Maintenance and Specifications Hood Engine oil Battery Engine Coolant Fuel information Lubricant specifications Refill capacities 164 172 175 178 180 188 213 225 Scheduled Maintenance Guide Motorcraft Premium Gold Coolant Change Record 229 266 Index 268 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. [. . . ] After the PTO is engaged, move the range selector to N (Neutral). Increase the engine speed until the desired power take-off operation speed is obtained. To disengage the PTO after operation with the vehicle standing, release the throttle, allow the drive equipment to come to a stop, and then disengage the PTO. When the PTO is operated with the vehicle stationary, the transmission must be placed in N (Neutral) with the parking brake set. If the transmission is not in N (Neutral) and is equipped with a remote throttle control, an increase in engine speed can overpower the parking brake and cause the vehicle to move, possibly resulting in personal injury and/or property damage. 127 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Driving PTO operation while vehicle is moving After the PTO is engaged for driven vehicle operation, shift to the desired range and drive the vehicle. The speed of the PTO, during this period of operation, will always maintain direct relation to vehicle speed. PTO speed will decrease in relation to vehicle (transmission output) speed as shifts to a higher gear occur. When operating the PTO while the vehicle is moving, the PTO may be disengaged whenever it is no longer required. When there is no load on the PTO gear, it can be pulled out of engagement. Vehicles equipped with an Allison 3000 Series automatic transmission The PTO drive gear is engine driven and provides direct engine power. The PTO can be operated when the vehicle is either stationary or moving. The PTO gear is in constant mesh with the drive gear in the torque converter housing. A friction clutch or constant drive is used to transmit power to the PTO. Vehicles equipped with a Caterpillar engine The PTO will only operate if the transmission is in N (Neutral). This feature can be overridden by a special service tool; see your dealer or service representative for more information. Vehicles equipped with a manual transmission Transmission-mounted PTO units are available for local installation on your vehicle. See your Body Builder's Layout Book for restrictions on use and installation of PTO units. To engage the PTO unit, stop the vehicle and place the transmission in N (Neutral). Depress the clutch and allow the gears to stop rotating, then engage the PTO unit. The PTO can also be selected with the transmission in gear as long as the clutch is depressed. When operating the PTO with the vehicle stationary, first set the parking brake (chock the wheels if the vehicle is on a hill or another uneven surface). REAR AXLE INFORMATION Axle operating temperature normally will not exceed 100°F (38°C). [. . . ] 6. 0L Power Stroke - see 6. 0L Engine section at end of chart Transmission Automatic and Auto-shift transmissions Refer to transmission operator's manual Manual transmission - check fluid level · · · · · · · · · · Eaton-Fuller manual transmission - petroleum oil · · change Eaton-Fuller manual transmission - synthetic oil Factory fill w/synthetic at 500, 000 miles (800, 000 km); change Converted to synthetic at 250, 000 miles (400, 000 km) 243 244 Component On-Highway (Continued) (60, 000 miles [96, 000 km] or more annually) - Miles, kilometers or months - whichever occurs first Miles (x 1000) 15 30 45 60 75 90 105 120 135 150 Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240 Months 3 6 9 12 15 18 21 24 27 30 · · · · · · · · · Factory fill w/synthetic at 500, 000 miles (800, 000 km); Converted to synthetic at 250, 000 miles (400, 000 km) or three years · · · · · · · · · Rear axle Fluid level - check Eaton / Dana / Spicer petroleum oil - change Eaton / Dana / Spicer synthetic oil - change 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Scheduled Maintenance Guide Cab components Door hinges / Latches / Strikers - lubricate, check link Door lock cylinders - lubricate Seat adjuster slides - lubricate Component On-Highway (60, 000 Miles [96, 000 km] or more annually) - Miles, kilometers or months whichever occurs first Miles (x 1000) 165 180 195 210 225 240 255 270 285 300 Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480 Months 33 36 39 42 45 48 51 54 57 60 · · · · · · · · 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Scheduled Maintenance Guide Non-driving front axle Wheel bearing - oil type - check level Wheel bearing - oil type - change oil Wheel bearing - grease type - repack Tie rod ends - lubricate Drag link - lubricate King pin and bushing - lubricate Brake system - air Slack adjusters - lubricate S-cam - lubricate Brake system - hydraulic Master cylinder - check fluid level Park brake relay level / linkage - lubricate Steering Power steering fluid - check level Power steering fluid - change level Power steering filter - replacement Steering gear Ross TAS - output seal - lubricate Steering column u-joints / slip joint - lubricate · · · · · · Five years or 500, 000 miles (800, 000 km) · · · · · · · · · · · · 245 · 246 Component On-Highway (Continued) (60, 000 Miles [96, 000 km] or more annually) - Miles, kilometers or months whichever occurs first Miles (x 1000) 165 180 195 210 225 240 255 270 285 300 Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480 Months 33 36 39 42 45 48 51 54 57 60 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Scheduled Maintenance Guide Propeller shaft SPL U-joint - lubricate · · · · · Propeller shaft non-SPL U-joint and slip joint - lubricate · · · · · · · · · · Clutch Release bearing / shafts / fork - lubricate · · · · · · · · · · Cooling system Coolant - check level · · · · · · · · · · Coolant - check freeze protection · · · · · · · · · · Extended life coolant - add extender See engine manufacturer's recommendation Extended life coolant - replace See engine manufacturer's recommendation Engine - Refer to engine manual for Caterpillar and Cummins. 6. 0L Power Stroke - see 6. 0L Engine section at end of chart Transmission Automatic and Auto-shift transmissions Refer to transmission operator's manual Manual transmission - check fluid level · · · · · · · · · · Eaton-Fuller manual transmission - petroleum oil · · · change 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) On-Highway (Continued) (60, 000 Miles [96, 000 km] or more annually) - Miles, kilometers or months whichever occurs first Component Miles (x 1000) 165 180 195 210 225 240 255 270 285 300 Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480 Months 33 36 39 42 45 48 51 54 57 60 Eaton-Fuller manual transmission - synthetic oil Factory fill w/synthetic at 500, 000 miles (800, 000 km); change Converted to synthetic at 250, 000 miles (400, 000 km) Rear axle Fluid level - check · · · · · · · · · · Eaton / Dana / Spicer petroleum oil - change · · · Eaton / Dana / Spicer synthetic oil - change Factory fill w/synthetic at 500, 000 miles (800, 000 km); Converted to synthetic at 250, 000 miles (400, 000 km) or three years Cab components Door hinges / Latches / Strikers - lubricate, check link · · · Door lock cylinders - lubricate · · · Seat adjuster slides - lubricate · · · Scheduled Maintenance Guide 247 248 Component City (60, 000 Miles [96, 000 km] or less annually) - Miles, kilometers or months whichever occurs first Miles (x 1000) 10 20 30 40 50 60 70 80 90 100 Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160 Months 3 6 9 12 15 18 21 24 27 30 · · · · · · · · 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Scheduled Maintenance Guide · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Non-driving front axle Wheel bearing - oil type - check level Wheel bearing - oil type - change oil Wheel bearing - grease type - repack Tie rod ends - lubricate Drag link - lubricate King pin and bushing - lubricate Brake system - air Slack adjusters - lubricate S-cam - lubricate Brake system - hydraulic Master cylinder - check fluid level Park brake relay lever / linkage - lubricate Steering Power steering fluid - check level Power steering fluid - change fluid Power steering filter - replacement Steering gear Ross TAS - output seal - lubricate Steering column u-joints / slip joint - lubricate · · · · · · · · · · · Five years or 50, 000 miles (80, 000 km) · · · · · · · · · · · · 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Component City (Continued) (60, 000 Miles [96, 000 km] or less annually) - Miles, kilometers or months whichever occurs first Miles (x 1000) 10 20 30 40 50 60 70 80 90 100 Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160 Months 3 6 9 12 15 18 21 24 27 30 Propeller shaft SPL U-joint - lubricate · · · · · Propeller shaft non-SPL U-joint and slip joint - lubricate · · · · · · · · · · Clutch Release bearing / shafts / fork - lubricate · · · · · · · · · · Cooling system Coolant - check level · · · · · · · · · · Coolant - check freeze protection · · · · · · · · · · Extended life coolant - add extender See engine manufacturer's recommendation Extended life coolant - replace See engine manufacturer's recommendation Engine - refer to engine manual for Caterpillar and Cummins. 6. 0L Power Stroke, see 6. 0L engine section at end of charts Transmission Automatic and Auto-shift transmissions Refer to transmission operator's manual Manual transmission - check fluid level · · · · · · · · · · Eaton-Fuller manual transmission - petroleum oil · · change Scheduled Maintenance Guide 249 250 Component City (Continued) (60, 000 Miles [96, 000 km] or less annually) - Miles, kilometers or months whichever occurs first Miles (x 1000) 10 20 30 40 50 60 70 80 90 100 Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160 Months 3 6 9 12 15 18 21 24 27 30 · · · · · · · · · · · · · · · · · · 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Scheduled Maintenance Guide Rear axle Fluid level - check Eaton / Dana / Spicer petroleum oil - change Cab components Door hinges / latches / strikers - lubricate, check link Door lock cylinders - lubricate Seat adjuster slides - lubricate · · · Component City (60, 000 Miles [96, 000 km] or less annually) - Miles, kilometers or months whichever occurs first Miles (x 1000) 110 120 130 140 150 160 170 180 190 200 Kilometers (x 1000) 176 192 208 224 240 256 272 288 304 320 Months 33 36 39 42 45 48 51 54 57 60 · · · · · · · 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Scheduled Maintenance Guide Non-driving front axle Wheel bearing - oil type - check level Wheel bearing - oil type - change oil Wheel bearing - grease type - repack Tie rode ends - lubricate Drag link - lubricate King pin and bushing - lubricate Brake system - air Slack adjusters - lubricate S-cam - lubricate Brake system - hydraulic Master cylinder - check fluid level Park brake relay lever / linkage - lubricate Steering Power steering fluid - check level Power steering fluid - change fluid Power steering filter - replacement Steering gear Ross TAS - output seal - lubricate Steering column u-joints / slip joint - lubricate · · · · · · · · · Five years or 50, 000 miles (80, 000 km) · · · · · · · · · · · 251 · 252 Component City (Continued) (60, 000 Miles [96, 000 km] or less annually) - Miles, kilometers or months whichever occurs first Miles (x 1000) 110 120 130 140 150 160 170 180 190 200 Kilometers (x 1000) 176 192 208 224 240 256 272 288 304 320 Months 33 36 39 42 45 48 51 54 57 60 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Scheduled Maintenance Guide Propeller shaft SPL U-joint - lubricate · · · · · Propeller shaft non-SPL U-joint and slip joint - lubricate · · · · · · · · · · Clutch Release bearing / shafts / fork - lubricate · · · · · · · · · · Cooling system Coolant - check level · · · · · · · · · · Coolant - check freeze protection · · · · · · · · · · Extended life coolant - add extender See engine manufacturer's recommendation Extended life coolant - replace See engine manufacturer's recommendation Engine - refer to engine manual for Caterpillar and Cummins. 6. 0L Power Stroke, see 6. 0L engine section at end of charts Transmission Automatic and Auto-shift transmission Refer to transmission operator's manual Manual transmission - check fluid level · · · · · · · · · · Eaton-Fuller manual transmission - petroleum oil · · change 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) City (Continued) (60, 000 Miles [96, 000 km] or less annually) - Miles, kilometers or months whichever occurs first Component Miles (x 1000) 110 120 130 140 150 160 170 180 190 200 Kilometers (x 1000) 176 192 208 224 240 256 272 288 304 320 Months 33 36 39 42 45 48 51 54 57 60 Eaton-Fuller manual transmission - synthetic oil · change Rear axle Fluid level - check · · · · · · · · · · Eaton / Dana / Spicer petroleum oil - change · · Eaton / Dana / Spicer synthetic oil - change · Cab components Door hinges / latches / strikers - lubricate, check link · · · Door lock cylinders - lubricate · · · Seat adjuster slides - lubricate · · · Scheduled Maintenance Guide 253 254 Component Severe Service (On/Off Road in dirty conditions or 20, 000 miles [32, 000 km] or less annually) Miles, kilometers or months - whichever occurs first Miles (x 1000) 5 10 15 20 25 30 35 40 45 50 Kilometers (x 1000) 8 16 24 32 40 48 56 64 72 80 Months 3 6 9 12 15 18 21 24 27 30 · · · · · · · · 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Scheduled Maintenance Guide · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Non-driving front axle Wheel bearing - oil type - check level Wheel bearing - oil type - change oil Wheel bearing - grease type - repack Tie rod ends - lubricate Drag link - lubricate King pin and bushing - lubricate Brake system - air Slack adjusters - lubricate S-cam - lubricate Brake system - hydraulic Master cylinder - check fluid level Park brake relay lever / linkage - lubricate Steering Power steering fluid - check fluid level Power steering fluid - change fluid Steering gear Ross TAS - output seal - lubricate Steering column u-joints / slip joints - lubricate · 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Component Severe Service (Continued) (On/Off Road in dirty conditions or 20, 000 miles [32, 000 km] or less annually) Miles, kilometers or months - whichever occurs first Miles (x 1000) 5 10 15 20 25 30 35 40 45 50 Kilometers (x 1000) 8 16 24 32 40 48 56 64 72 80 Months 3 6 9 12 15 18 21 24 27 30 Scheduled Maintenance Guide Propeller shaft - SPL Slip joint - inspect boot · · · · · · · · · · U-joint - lubricate · · · · · · · · · · Propeller shaft - non-SPL U-joint and slip joint - lubricate · · · · · · · · · · Clutch Release bearing / shafts / forks · · · · · · · · · · Cooling system Coolant - check level · · · · · · · · · · Coolant - check freeze protection · · · · · · · · · · Extended life coolant - add extender See engine manufacturer's recommendation Extended life coolant - replace See engine manufacturer's recommendation Engine - refer to engine manual for Caterpillar and Cummins. 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