User manual FUTURE GRAPHICS HP1012

[. . . ] Rotate the drum counter clock-wise while pulling the drum off the contact axle on the opposite side of the cartridge (See photo 4). JOHANNESBURG, S. A. S. A. +27 11 974. 6155 FAX +27 11 974. 3593 ZHUHAI, PR CHINA Int'l +86 756 3359608 FAX +86 756 3359681 2008 Future Graphics Imaging Corporation. Future Graphics Imaging Corporation (FGIC) is a distributor of compatible replacement parts and products for imaging equipment. None of FGIC's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FGIC and any OEM. E-mail: info@fgimaging. com REV. [. . . ] None of FGIC's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FGIC and any OEM. 4 PHOTO 20 HP1012 Technical Instructions Step 21 Remove the three gears from the side of the toner hopper, leaving the toner hopper agitator gear (See photo 20). Step 18 Reinstall the tension spring onto the drum shutter (See photo 18). PHOTO 18 PHOTO 21 Step 22 Rotate the cartridge 180. Remove the screw holding the contact end cap to the toner hopper (See photo 21). Remove the end cap. Step 19 Set the waste hopper aside in a protected area PHOTO 22 Step 20 Remove the screw holding the gear end cap to the toner hopper (See photo 19). Remove the end cap. Step 23 Lift out the mag roller. Remove the mag roller bushings from the ends of the roller (See photo 22). Step 24 Clean the mag roller first using dry compressed air or a vacuum. Then clean the roller using a lint free cloth and a mag roller cleaner. PHOTO 19 PHOTO 23 Step 25 Remove the two screws holding the doctor blade to the toner hopper (See photo 23). Remove the white scraper from the end of the blade, and remove the doctor blade. Clean the doctor blade using a lint free cloth and DI water. PHOTO 24 Step 26 Remove the doctor blade sealing end foams from both sides of the toner hopper (See photo 24). 2008 Future Graphics Imaging Corporation. Future Graphics Imaging Corporation (FGIC) is a distributor of compatible replacement parts and products for imaging equipment. None of FGIC's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FGIC and any OEM. HP1012 Technical Instructions PHOTO 25 5 Step 27 Using a small flat blade screwdriver push the seal exit port plug out from the hopper (See photo 25). Step 33 Install a new or a clean used doctor blade onto the hopper. Install the two white scrapers on the end of the doctor blade and install the two screws that hold the blade in place (See photo 30). PHOTO 26 Step 28 Clean the seal area using a swab and alcohol. Step 29 Remove the backing of the seal and install the seal onto the toner hopper (See photo 26). PHOTO 30 PHOTO 27 Step 30 Slide the tail of the seal through the seal exit port and install the plug in the end of the hopper (See photo 27). Step 34 Place the mag roller bushing on the ends of the mag roller, the white bearing goes on the gear side and the black bearing goes on the contact side of the mag roller (See photo 31). PHOTO 31 PHOTO 28 Step 31 Remove the fill plug. Fill the toner hopper with toner (See photo 28). NOTE: If the cartridge has no fill plug, please see Appendix A. PHOTO 29 Step 32 Install new doctor blade sealing end foams on both ends of the hopper (See photo 29). 2008 Future Graphics Imaging Corporation. Future Graphics Imaging Corporation (FGIC) is a distributor of compatible replacement parts and products for imaging equipment. None of FGIC's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FGIC and any OEM. 6 PHOTO 34 HP1012 Technical Instructions Step 37 Place the toner hopper gear end cap on to the toner hopper install the screw that holds the end cap in place. NOTE: The mag roller drive gear must sit correctly inside the end cap (See photo 34). Step 35 Install the mag roller onto the toner hopper. Place the contact end cap onto the side of the cartridge and install the screw that holds the end cap in place. NOTE: Make sure the magnet sits correctly inside the contact end cap (See photo 32). PHOTO 35 PHOTO 32 Step 38 Apply a small bead of toner to the mag roller. [. . . ] Use a 7/8" Hole Saw to make a hole on the left (contact) side of the toner hopper, where the toner entry port has been located on the old style cartridges. Install set screw type Shaft Collar on the Hole Saw (Photo A). The distance between the working edge of the saw and the low edge of the collar should be 13 mm, to limit the drilling depth and prevent agitator damage. Drill a hole through the molded plastic funnel, where the toner entry port has been located on the old style cartridges (Photo B). Clean the toner hopper with vacuum or compressed air. Install BR1240FILLCAP (Photo C). Go to the Step 32 of the Technical Instructions. 2008 Future Graphics Imaging Corporation. [. . . ]