User manual GRACO COLOR CHANGE INSTRUCTIONS PARTS

[. . . ] Instructions-Parts Color Change Module Kits 312787D ENG Includes color change valve stack and control module to add or expand color change function on ProMix® 2KS and ProMix 3KS Electronic Proportioners. Approved for use in explosive atmospheres only when used in conjunction with ProMix 2KS or ProMix 3KS Electronic Proportioners. See page 3 for model information, including maximum working pressure. Important Safety Instructions Read all warnings and instructions in this manual. For complete warnings and instructions see your proportioning system manual. Hazard symbols refer to specific procedure risks. [. . . ] If D9 and D10 are not lit: · · Check if the cable is disconnected or damaged. Check the fluid station control board (see the ProMix 2KS Repair-Parts Manual). Color Change Board Fuse Problem No power to board. Communication between color change module and fluid station is interrupted. Cause Color change board fuse (F1) is blown. See page 11. 10 312787D Troubleshooting Replace a Solenoid 1. Remove air supply pressure from the system. Remove the color change module cover (30). Disconnect the 2 solenoid wires from the color change board (15). Diagnosis Blinks (heartbeat) during normal operation. Turns on when board is communicating with ProMix 2KS. Turns on when power is supplied to the board. 312787D 13 Schematic Diagrams Schematic Diagrams System Pneumatic Diagram COLOR CHANGE CONTROL AIR EXHAUST MUFFLER MANIFOLD COLOR VALVE STACKS COLOR 1 COLOR 2 COLOR 3 COLOR 4 COLOR 5 COLOR 6 COLOR 7 COLOR 8 COLOR SOLVENT COLOR 9 COLOR 10 COLOR 11 COLOR 12 CATALYST 1 CATALYST 2 CATALYST 3 CATALYST 4 CATALYST SOLVENT 1/4 TUBE 12 VDC 4-WAY SOLENOID AB SE BE CLO 2 TU 5/3 N E OP DOSE A VALVE TO MANIFOLD 12 VDC 4-WAY SOLENOID AB DOSE B VALVE 12 VDC 05 3/8 AIR FILTER MANUAL DRAIN 5 MICRON WALL MOUNT ONLY 4-WAY SOLENOID AB SE BE CLO 2 TU 5/3 N E OP PURGE A VALVE CONTROL AIR 12 VDC 4-WAY SOLENOID AB SE BE CLO 2 TU 5/3 EN OP PURGE B VALVE FLUSH AIR TO FLUID INLET SE BE CLO 2 TU 5/3 N E OP 1/4 TUBE AIR INPUT 12 VDC 4-WAY SOLENOID AB PURGE AIR AIR EXHAUST MUFFLER 12 VDC 3-WAY SOLENOID A SE BE CLO 2 TU 5/3 N E OP PURGE C VALVE (OPTIONAL) UB 2T 5/3 N E OP E DUMP A VALVE (OPTIONAL) AIR INPUT 12 VDC 3-WAY SOLENOID A UB 2T 5/3 N PE O E DUMP B VALVE (OPTIONAL) COLOR 13 COLOR 14 COLOR 15 COLOR 16 COLOR 17 COLOR 18 COLOR 19 COLOR 20 COLOR 21 COLOR 22 COLOR 23 COLOR 24 COLOR 25 COLOR 26 COLOR 27 COLOR 28 COLOR 29 COLOR 30 12 VDC 3-WAY SOLENOID A MAC 36 SERIES SOLENOID VALVES GFB 1 VALVE (OPTIONAL) E UB 2T 5/3 N E OP 12 VDC 3-WAY SOLENOID MANIFOLD A UB 2T 5/3 N E OP E GFB 2 VALVE (OPTIONAL) 14 312787D Schematic Diagrams Color Change Module Electrical Schematic WIRING DIAGRAM COLOR 8 (21) COLOR 7 (20) COLOR 6 (19) COLOR 5 (18) COLOR 4 (17) COLOR 3 (16) COLOR 2 (15) COLOR 1 (14) COLOR FLUSH (13) +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COLOR 9 (22) COLOR 10 (23) COLOR 11 (24) COLOR 12 (25) CATALYST 4 (26) CATALYST 3 (27) CATALYST 2 (28) CATALYST 1 (29) CATALYST FLUSH (30) J8 J9 J15 J16 J14 J10 312787D 15 Schematic Diagrams System Electrical Schematic Non-Hazardous Area NON-HAZARDOUS AREA OPERATOR INTERFACE DC OK +24 VDC COMMON COMMON + + POWER SUPPLY 1 2 L1 85-250 VAC N L1 N LINE FILTER L1 N GND L1 TERMINAL N BLOCK GND GND LUG L1 N GND GND N L1 85-250 VAC 1 2 3 POWER HARNESS J1 1 2 3 4 5 1 2 3 1 2 3 UNUSED UNUSED UNUSED UNUSED UNUSED OPEN HARNESS +12VDC I/S (RED) COM (BLACK) SHIELD OPEN 1 POWER 2 ROCKER 1A SWITCH 1B 2A 2B BARRIER BOARD J5 CABLE (50' STD. )/ (100' OPTION) J4 +24VDC OPEN COMMON ALARM MEMBRANE SWITCH WITH RIBBON CABLE J4 1 2 3 4 5 6 7 8 9 10 11 DISPLAY BOARD J9 RJ45 1 2 3 4 RJ45 + - + - J6 3' POWER DIST. TERMINAL BLOCKS + + + + RJ45 RJ45 J2 J2 DISPLAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 J3 REMOTE I/O INTEGRATION BOARD - 1 2 3 4 5 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 5 6 MIX INPUT PURGE INPUT JOB COMPLETE INPUT EXTERNAL CLR CHG READY RESET ALARM INPUT DIGITAL INPUT COMMON DIGITAL INPUT COMMON RECIPE BIT 0 INPUT RECIPE BIT 1 INPUT RECIPE BIT 2 INPUT RECIPE BIT 3 INPUT RECIPE BIT 4 INPUT RECIPE BIT 5 INPUT RECIPE CHANGE INPUT DIGITAL OUTPUT COMMON/POWER PURGE/RECIPE CHG ACTIVE OUTPUT MIX ACTIVE OUTPUT MIX READY OUTPUT FILL ACTIVE FLOW CAL. ACTIVE FLOW RATE ALARM OUTPUT DIGITAL OUTPUT COMMON/POWER DIGITAL OUTPUT COMMON/POWER SPECIAL OUTPUT #1 SPECIAL OUTPUT #2 SPECIAL OUTPUT #3 SPECIAL OUTPUT #4 DIGITAL OUTPUT COMMON/POWER SHIELD J4 1 2 3 4 5 6 7 8 9 10 1 2 3 4 J5 5 6 7 8 9 10 FLOW CONTROL CAL. (BLK) GUN TRIGGER (WHT) DIGITAL IN COMMON (RED) REMOTE STOP (GRN) ALARM RESET (BRN) ALARM OUTPUT (BLU) DIGITAL OUTPUT COMMON (ORG) POT LIFE (YEL) FLOW RATE ANALOG IN (PUR) FLOW RATE ANALOG COMMON (GRAY) J5 4 I/O HARNESSES 1 2 3 4 5 6 RS485 INTEGRATION A (WHT/BLU) RS485 INTEGRATION B (BLU/WHT) RS485 INTEGRATION GROUND (SHIELD) RS485 NETWORK A (WHT/ORG) RS485 NETWORK B (ORG/WHT) RS485 NETWORK GROUND (SHIELD) 1 2 3 4 5 6 TERMINAL BLOCKS (+24) YEL (COM) GRAY ORG BRN RED BEACON J10 CABLE J7 J8 RJ45 RJ45 FO IN (BLK) FO OUT (BLU) P1 3' RJ45 BULKHEAD 3' (25'-200' OPTIONS) RJ45 WEB SERVER MODULE 16 RJ45 312787D Schematic Diagrams System Electrical Schematic Hazardous Area FLUID PANEL CONTROL BOX HAZARDOUS AREA 3X CABLE PWR (RED) COM (BLACK) SIG (WHITE) SHIELD/GRN PWR (RED) COM (BLACK) SIG (WHITE) SHIELD/GRN PWR (RED) COM (BLACK) SIG (WHITE) SHIELD/GRN GROUND TERMINAL (10')/ (40') FLUID PANEL CONTROL BOARD J3 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED FLOW METER A FLOW METER B FLOW METER SOLVENT J1 1 2 J2 SIG (RED) COM (BLK) TECNO V/P I. S. METERS J12 J10 1 +12VDC I/S 2 COM 3 SHIELD J13 V/P ANALOG OUT (WHT) PRESS. (GRN) +12 V (RED) GND (BLK) CHASSIS (BARE) 1 FLOW 2 CONTROL 3 BOARD 4 5 1 2 3 4 5 J4 + PRESSURE (GRN) COM (RED) EX+ (WHT) - PRESSURE (BLK) SHIELD (BARE) FLUID PRESS. SENS. J5 MH2 J7/J11 6' STD. (3'-100' OPTIONS) J11 3 2 5 4 1 GRD (BLK) +12VDC (RED) SHIELD (BARE) CAN H (WHT) CAN L (BLU) CLR 8 CLR 7 CLR 6 CLR 5 CLR 4 CLR 3 CLR 2 MANIFOLD 14523 COLOR BOARD 1 (COLORS 1 THRU 12, CATALYST 1 THRU 4) 50' STD. J7 3 2 5 4 1 GRD (BLK) +12VDC (RED) SHIELD (BARE) CAN H (WHT) CAN L (BLU) 3 2 5 4 1 BOOTH CONTROL BOARD +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 J8 J9 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC MANIFOLD CLR 9 CLR 10 CLR 11 CLR 12 CAT 4 CAT 3 CAT 2 CAT 1 SOL CAT J15 J16 12 VDC 3-WAY SOLENOID J8 J15 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 BLACK RED BLACK RED BLACK RED BLACK RED BLACK RED BLACK RED BLACK RED BLACK RED BLACK RED BLACK RED BLACK RED BLACK RED SIG COM SIG COM SIG COM SIG COM SIG COM MANIFOLD DUMP B GFB #1 GFB #2 DUMP A MANIFOLD NOT USED PURGE C 12 VDC 4-WAY SOLENOID PURGE B PURGE A NOT USED NOT USED DOSE B DOSE A AIR FLOW SWITCH 1 AIR FLOW SWITCH 2 SOLVENT FLOW SWITCH GFB 1 PRESSURE SWITCH GFB 2 PRESSURE SWITCH CLR 1 SOL CLR J14 J10 J7/J11 J7/J11 14523 6' STD. 14523 COLOR BOARD 2 (COLORS 13 THRU 30) CLR 21 CLR 20 CLR 19 CLR 18 CLR 17 CLR 16 CLR 15 CLR 14 CLR 13 MANIFOLD J14 +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 J8 J9 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC MANIFOLD CLR 22 CLR 23 CLR 24 CLR 25 CLR 26 CLR 27 CLR 28 CLR 29 CLR 30 J9 J15 J16 J14 J10 FO OUT (BLU) FO IN (BLK) J4 J6 J1 312787D 17 Parts Parts Low Pressure Color Change Kits Kit Part No. 256581 256582 256583 256584 256585 256586 256587 256588 256589 256590 256591 256592 256593 256594 256595 A Series Kit Description 2 color 4 color 7 color 12 color 2 color/2 catalyst 4 color/2 catalyst 4 color/4 catalyst 7 color/2 catalyst 7 color/4 catalyst 12 color/2 catalyst 12 color/4 catalyst 13-18 color 13-24 color 13-30 color 1 catalyst/1 flush Control Module (101; see page 20) 277752 277753 277754 277755 277879 277880 277881 277882 277883 277884 277885 278113 278114 277885 278095 Color Valve Stack (102; see 312783) 15V812 15V813 15V814 15V815 15V812 15V813 15V813 15V814 15V814 15V815 15V815 256293 15V815 256305 none Catalyst Valve Stack (103; see 312783) none none none none 15V812 15V812 15V813 15V812 15V813 15V812 15V813 none none none 256994 High Pressure Color Change Kits Kit Part No. 256596 256597 256598 256599 256600 256601 256602 256603 256604 256605 256606 256607 256608 256609 256610 A Series Description 2 color 4 color 7 color 12 color 2 color/2 catalyst 4 color/2 catalyst 4 color/4 catalyst 7 color/2 catalyst 7 color/4 catalyst 12 color/2 catalyst 12 color/4 catalyst 13-18 color 13-24 color 13-30 color 1 catalyst/1 flush Control Module (101; see page 20) 277752 277753 277754 277755 277879 277880 277881 277882 277883 277884 277885 278113 278114 277885 278095 Color Valve Stack (102; see 312783) 15V816 15V817 256343 256348 15V816 15V817 15V817 256343 256343 256348 256348 256342 256348 256354 none Catalyst Valve Stack (103; see 312783) none none none none 15V816 15V816 15V817 15V816 15V817 15V816 15V817 none none none 256995 18 312787D Parts Color Change Kits Parts 101 30 11 11 103 13 102 19 TI12828a 17 20 20 TI12829a 312787D 19 Parts Color Change Control Modules (Ref. 1 2 3 4 5 6 7 8 9 10 11 13 14 17 18 19 20 Part No. 277752 278095 15T636 114669 121324 121628 112698 121487 109193 100139 15V821 598095 590332 119162 15U927 C06061 206966 C19798 Description MODULE, control, color change; see page 22 MODULE, control, 1 catalyst/1 flush change; see page 23 MANIFOLD, color change control SCREW, machine, phillips pan hd; M5 x 10 mm (behind panel 12 and manifold 2) VALVE, solenoid SCREW, self-sealing; 4-40 x 1/4 in. [. . . ] With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco's written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. [. . . ]