User manual GRACO H-2000 15942A-ID

[. . . ] "Teamwork & Communication" H-2000 Proportioning Unit Parts Identification Manual 15942A-ID December 8, 1999 Issue 2 GUSMER CORPORATION ® A Subsidiary of Gusmer Machinery Group, Inc. One Gusmer Drive Lakewood, New Jersey, USA 08701-8055 Toll Free 1-800-367-4767 (USA & Canada) Phone: (732) 370-9000 Fax: (732) 905-8968 Copyright 1999, GUSMER CORPORATION ® http://www. gusmer. com NOTICE: This manual contains important information for your GUSMER equipment. Read and retain for future reference. H-2000 Proportioning Unit NOTICE: The equipment described in this technical manual must only be operated or serviced by properly trained individuals, thoroughly familiar with the operating instructions and limitations of the equipment. For technical service, call your local distributor. [. . . ] CREDIT FOR, OR REPLACEMENT OF, PRODUCT DEFECTIVE IN MATERIAL OR WORKMANSHIP SHALL CONSTITUTE COMPLETE FULFILLMENT OF GUSMER OBLIGATIONS TO CUSTOMER. NO OTHER WARRANTY, EXPRESSED OR IMPLIED ON ANY PRODUCT IT MANUFACTURES AND/OR SELLS, WILL BE RECOGNIZED BY GUSMER UNLESS SAID WARRANTY IS IN WRITING AND APPROVED BY AN OFFICER OF GUSMER. Under no circumstances shall Gusmer be liable for loss of prospective or speculative profits, or special indirect, incidental or consequential damages. Further, Gusmer shall have no liability for any expenses including, but not limited to personal injury or property damage resulting from failure of performance of the product, use of the product, or application of the material dispensed through the product. Any information provided by Gusmer that is based on data received from a third source, or that pertains to product not manufactured by Gusmer, while believed to be accurate and reliable, is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Gusmer through the sale, lease, or rental of Product in no way expresses or implies a license for the use of, nor encourages the infringement of any patents or licenses. To insure proper validation of your warranty, please complete the warranty card and return it to Gusmer within two weeks of receipt of equipment. Revised 11/12/98 12/8/99 7 H-2000 Proportioning Unit H-2000 ASSEMBLY Figure 1. 15000A-SIZE), Exploded View, Sheet 1 of 4 8 15942A-ID, Issue 2 Parts Identification Manual Assemblies TABLE 1. H-2000 ASSEMBLY, (PART NO. 15000A-SIZE), PARTS LIST, SHEET 1 OF 4 Reference Letter A B C D E F G H J K L M N P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AJ AK AL AM AN AP AQ Part Number 0203-20 0370-1 0371 0379-2 0555-3 0651A-10 0651A-9 0665-4 0681A 1486A 1645-2 1645-3 1650-19 1701-4 1701-5 1702-8 4605-3 4702-7-4 5204 5253A 5254A 5829-7 6690-24-14 14270-1/2-1 14270-1/2-2 14556 14557 14558 14559 14560 15276 15311 15361 15501-23 15501-23-3 15501A-28 15586 OP482-17-1 OP482-17-2 Description Slot Hex Head Screw w/ Washer Hex Nut Socket Head Cap Screw Socket Head Cap Screw Socket Head Set Screw Lockwasher Hex Nut Lockwasher Cable Clamp Lube Reservoir Bracket Hex Head Cap Screw Hex Locknut Stud Ring Hex Head Cap Screw Internal Lockwasher Service Pan Pan Head Machine Screw Internal Lockwasher Electrical Isolator R-Hose Adapter A-Hose Adapter Flat Washer 50 Amp Fuse 1/2 X 2 R-Isolation Hose 1/2 X 2 A-Isolation Hose Compensator Shaft Assy Retainer Knob (Includes E) Washer Hex Nut Transformer Assy (See Sheet 4) R-Preheater Cover A-Preheater Cover Transformer Plate Assy Flat Head Cap Screws Hose Conn. Lead W/Fuse Holder Lube Bottle Bushing Locknut Quantity 2 4 1 4 2 5 1 1 1 1 1 1 2 4 4 2 4 4 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 12/8/99 9 H-2000 Proportioning Unit Figure 2. 15000A-SIZE), Exploded View, Sheet 2 of 4 TABLE 2. 15000A-SIZE), PARTS LIST, SHEET 2 OF 4 Reference Letter A B C D E F Part Number 1404A 1701-15-8 1701-15-9 4805-5 11650-2 11650-3 Button Head Cap Screw Lockwasher Hex Nut Flat Washer Lid Support Lock Nut Description Quantity 3 2 2 2 1 1 10 15942A-ID, Issue 2 Parts Identification Manual Assemblies Figure 3. 15000A-SIZE), Exploded View, Sheet 3 of 4 TABLE 3. 15000A-SIZE), PARTS LIST, SHEET 3 OF 4 Reference Letter A B C D E F G H J K Not Shown Part Number 0651A-10 0651A-8 1601-3 2015 4702-7-4 6690-1-7 6690-26-18 14667 15501-21-1 15501-21-2 15300-34 Description Lockwasher Pan Head Machine Screw Internal Lockwasher Socket Head Cap Screw Internal Lockwasher Power Cube 80 AMP Phase Control Terminal Jumper Door Frame Heat Sink Heat Sink Compound Quantity 9 8 4 1 4 1 1 1 1 1 As Required 12/8/99 11 H-2000 Proportioning Unit Figure 4. 15000A-SIZE), Exploded View, Sheet 4 of 4 12 15942A-ID, Issue 2 Parts Identification Manual Assemblies TABLE 4. 15000A-SIZE), PARTS LIST, SHEET 4 OF 4 Reference Letter A B C E F G J K L Part Number 0363A 0651A-10 0651A-9 1650-19 60302 6690-20-5-6 1645-3 5615A-2 15276 Description Insulating Wire Nut Lockwasher Hex Nut Stud Ring Round Head Machine Screws Terminal Block Hex Locknut Transformer Bracket Transformer Assy (Includes B, C, F, G, J, K) Quantity A/R 2 2 1 2 1 1 1 1 12/8/99 13 H-2000 Proportioning Unit ELECTRIC CONSOLE (STANDARD) Figure 5. Electric Console, (STANDARD), Exploded View, sheet 1 of 2 14 15942A-ID, Issue 2 Parts Identification Manual Assemblies TABLE 5. ELECTRIC CONSOLE, (STANDARD), PARTS LIST, SHEET 1 OF 2 Reference Letter A B D E F G H J K L M N P Q R S T U V W X Part Number 0656 6690-19-25 0660 6690-19-24 0662A 0692-1-25 5657B 6113-10 6113-10 6113-8 6651-9 6690-16-6 6690-25-3 5601A-1 6690-25-4 6690-26-9 6690-5-17 9651-6-2 9651-6-5 9651-6-8 15662 5656B 15663 50602-1 Description White Lens Light Base Amber Lens Bulb Incandescent Bulb 25 AMP Circuit Breaker CB Shield Fastener Button Head Cap Screw (1 Phase Only) Button Head Cap Screw (3 Phase Only) Button Head Cap Screw Pushbutton Switch Toggle Switch 110 Amp Circuit Breaker (1 Phase only) 70 Amp Circuit Breaker (3 Phase only) 50 AMP Circuit Breaker Temperature Controller Potentiometer Counter Shaft Lock Ammeter Shield (1 Phase only) Shield (3 Phase only) Spacer (1 Phase only) Pushbutton Switch 10A Quantity 1 7 6 5 2 1 1 16 18 12 2 1 1 1 2 3 1 1 1 1 1 1 1 1 12/8/99 15 H-2000 Proportioning Unit Figure 6. Electric Console, (STANDARD), Exploded View, Sheet 2 of 2 16 15942A-ID, Issue 2 Parts Identification Manual Assemblies TABLE 6. ELECTRIC CONSOLE, (STANDARD), PARTS LIST, SHEET 2 OF 2 Reference Letter A B C D E F G H J K L M N P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AJ AK Part Number 0368 0385-4 0651A-10 0651A-8 0655-2 0655-4 0665-4 0668-3 0689-2 0698-3 1645-1 1646-1 1646-2 1701-16 4605-10 4605-3 4702-7-4 5612-4 5612B-2 5612B-3 5653B 5703D-10 6113-10 6651-5 6651-6 6690-1-55-1 6690-1-14 6690-20-1-4 6690-21-1 6690-24-1 6690-24-2 6690-24-3 6690-27-7 6690-27-10 6690-27-8 6690-27-11 9651-6-9 15651 15652 15655 15656 15661 Description Binder Head Mach Screw Hex Nut Lockwasher Pan Head Machine Screw Pan Head Machine Screw Lockwasher Lockwasher Hex Nut Pan Head Machine Screw Pan Head Machine Screw Terminal Lug Conduit Elbow Locknut Grommet Round Head Machine Screw Pan Head Machine Screw Internal Lockwasher Terminal Block Jumper Terminal Guard Nylon Screw Fuse Holder Bushing Button Head Cap Screw 30 AMP Fuse 30 AMP Fuse Block SS Relay 480/50 Amp Relay Terminal Block Quencharc 25 AMP Fuse 30 AMP Fuse Block 8 AMP Fuse Power Contactor 50/60 HZ Overload Relay (1x220 V, 5HP) Overload Relay (3x220 V, 5HP) Overload Relay (3x380 V, 5HP) Transformer Main Terminal Block Assy Heat Sink Main Power Term Block Assy 3" Mounting Track Auxiliary Terminal Block Quantity 2 1 6 4 7 10 1 3 2 1 1 1 1 4 1 14 6 1 1 1 1 2 3 4 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AL AM AN AP AQ AR 12/8/99 17 H-2000 Proportioning Unit H-2000 INDIVIDUAL HEAT (IH) ASSEMBLY Figure 7. H-2000 (IH) Assembly, (Part No15000A-Size-IH), Exploded View, Sheet 1 of 5 18 15942A-ID, Issue 2 Parts Identification Manual Assemblies TABLE 7. [. . . ] H-2000 Single Transformer 220V Three Phase, (Sht 2 of 3) 64 15942A-ID, Issue 2 Parts Identification Manual Electrical Schematic Diagrams Figure 32. H-2000 Single Transformer 220V Three Phase, (Sht 3 of 3) 12/8/99 65 H-2000 Proportioning Unit TABLE 36. H-2000 SINGLE TRANSFORMER 220V THREE PHASE, (PARTS LIST) Symbol ENCLOSURE Part Number 15705 15717A 15652 15655 1645-1 5601A-1 5656B 5657B 0656 6690-19-25 6690-19-24 50602-1 6690-27-7 15656 6690-27-8 0660 0657A 0661 15501-10 6651-5 6651-6 15300-8 0660 0657A 0661 6651-5 6651-6 6690-26-9 6690-1-5 15300A-25 6651-5 6651-6 15300-8 0660 6690-19-25 6690-29-24 6651-5 6651-6 6690-26-9 6690-1-5 15300A-25 9651-6-8 9651-6-9 6690-24-1 6690-24-2 6690-20-1-4 6690-26-18 Description Panel Box Front Console Panel ­ 1PH Heat Sink (Console) Main Power Terminal Block Assembly Terminal Lug Main Circuit Breaker ­ 70A 3PH Circuit Breaker Shield Circuit Breaker Shield Fastener Indicator Cap ­ White Light Base Bulb Push Button Switch Power Contactor 50/60HZ 3" Mounting Track Overload Relay Indicator Cap ­ Amber Neon Light Base Neon Bulb 5HP Motor W/Bell Housing 3PH Fuse ­ 30 Amp Fuse Block 1500W 220V Cartridge Heater Indicator Cap ­ Amber Neon Light Base Neon Bulb Fuse ­ 30 Amp Fuse Block Controller SS Relay Thermocouple Kit Fuse ­ 30 Amp Fuse Block 1500W 220V Cartridge Heater Indicator Cap ­ Amber Light Base Bulb Fuse ­ 30 Amp Fuse Block Controller SS Relay 50A Thermocouple Kit Ammeter 0-15A Transformer Fuse 25 Amp Fuse Block 30 Amp 4 Position Terminal Block Phase Control 20A Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 REF 1 1 1 1 1 1 1 REF 1 1 REF 1 1 1 1 1 1 1 REF 1 1 1 1 1 1 DIST-1 GND 107CB 109PL 112SW 112MR 112OL 114PL 116MTR 119FU 119HTR 120PL 122FU 124TEMP 126SSR T/C-A 128FU 128HTR 129PL 131FU 133TEMP 135SSR T/C-R 141AMP 142T1 143FU-1 TB3 143PHC 66 15942A-ID, Issue 2 Parts Identification Manual Symbol 143FU-2 A-HOSE R-HOSE 145R 146PL Part Number 6690-24-14 6690-24-13 Fuse 50 Amp Fuse Holder Description Electrical Schematic Diagrams Quantity 1 1 REF REF 1 1 1 1 1 1 1 1 1 REF 1 1 REF REF 1 REF REF REF REF 1 1 1 REF REF REF REF 1 1 1 1 1 1 1 1 1 1 REF 1 1 REF 1 REF 1 1 1 149CB 149T2 151TEMP 153SSR 155TSU 159T3 TB2 161PS-1 161PS-2 163Q SNAP-1 SNAP-2 SNAP-3 SNAP-4 164APR 167SW 169CB SNAP-5 SNAP-6 SNAP-7 SNAP-8 171RPR 174SW 176CB 203CNT 205PL 206FU 207Q 208COIL 209SW 210SW 210SOL 211Q 212COIL 214PL 6690-5-17 9651-6-5 0660 6690-19-25 6690-19-24 692-1-25 6690-15-5 6690-26-9 6690-1-7 20206-1 5611-1 15661 15516-2200 15516-2200 6690-21-1 15310-5-1 15310-5-1 15310-5-1 15310-5-1 6690-1-14 6651-9 6690-25-4 15310-5-1 15310-5-1 15310-5-1 15310-5-1 6690-1-14 6651-9 6690-25-4 9651-6-2 0658A 0662A 0660 6690-24-3 5653B 6690-21-1 14549-1 6690-16-6 0578A 14549 6690-21-1 14549-1 0658A 0662A 0660 Potentiometer Shaft Lock Indicator Cap ­ Amber Light Base Bulb Circuit Breaker ­ 25A Transformer Controller SS Relay Temperature Sensor Transformer Auxiliary Terminal Block Pressure Switch W/ Spades Pressure Switch W/ Spades Quencharc Thermostat Thermostat Thermostat Thermostat Relay Push Button Switch Circuit Breaker 50A Thermostat Thermostat Thermostat Thermostat Relay Push Button Switch Circuit Breaker 50A Counter Incandescent Light Base Incandescent Bulb Indicator Cap ­ Amber 8 Amp Fuse Fuse Holder Quencharc 24V AC Coil Toggle Switch Reversing Switch Directional Valve Quencharc 24V AC Coil Incandescent Light Base Incandescent Bulb Indicator Cap ­ Amber 12/8/99 67 H-2000 Proportioning Unit Symbol TB1 Part Number 15651 5612B-2 5612B-3 6690-20-4-5 6690-20-4-5-1 Description Main Terminal Block Assembly Terminal Guard Nylon Screw 5 Position Terminal Block 5 Position Marker Strip Quantity 1 1 1 1 1 TB4 68 15942A-ID, Issue 2 Parts Identification Manual Electrical Schematic Diagrams Single Transformer 380V Three Phase Figure 33. H-2000 Single Transformer 380V Three Phase, (Sht 1 of 3) 12/8/99 69 H-2000 Proportioning Unit Figure 34. [. . . ]