User manual GRACO PROCONTROL 1KS INSTALLATION

[. . . ] Installation ProControlTM 1KS Approved for use in explosive atmospheres (except the EasyKey). Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. 3A1163A ENG Automatic system for fluid management of single component coatings. Includes flow control, flushing, and color change. [. . . ] ADVERTISSEMENT: La substitution de composants peut compromettre la securite intrinseque. 50' CAN Booth Control Interface (3', 6', 10', 15', 25', 100' options) Booth Control Module FM08ATEX0073 3' CAN Network Cable Coriolis Meter Options, DMT 00 ATEX E 074 X (No exceptions): Size 1/8" 3/8" Graco P/N 15T633* 15T634* Endress+Hauser P/N 80A-04-A-SVW-9-A-N-A-B-B-A-S 801-08-A-999-9-A-N-A-B-B-A-S Power NOTE: This IS control drawing also applies to the ProControl 1KS. 4 on page 15. EasyKey +24 Vdc Common Signal Fluid Plate Board J3 Terminal Meter Position Signal Common A 3 2 B 6 5 Meter Terminal Block # 1 2 Meter Terminal Block # 24 25 * For P/N 15T633 order Coriolis Meter Kit 15V806. For P/N 15T634 order Coriolis Meter Kit 258151. IS Control Drawing 289833 FIG. Intrinsically Safe Installation 3A1163A 13 General Information General Information · Reference numbers and letters in parentheses in the text refer to numbers and letters in the illustrations. 2 on page 10 shows the basic components of a ProControl 1KS system, and FIG. 4 on page 15 shows a basic system layout. Contact your Graco distributor for an actual system design. Be sure all accessories are adequately sized and pressure-rated to meet system requirements. There must be a shutoff valve between each fluid supply line and the ProMix system. A 100 mesh minimum fluid filter must be installed on component A fluid supply line. To protect the EasyKey screens from paints and solvents, clear-plastic protective shields are available in packs of 10 (Part No. Clean the screens with a dry cloth if necessary. · · · · · Wall Mounting 1. See Dimensions and Mounting Hole Layouts, page 32. Ensure that the wall and mounting hardware are strong enough to support the weight of the equipment, fluid, hoses, and stress caused during operation. Using the equipment as a template, mark the mounting holes on the wall at a convenient height for the operator and so equipment is easily accessible for maintenance. Bolt equipment securely. 14 3A1163A FIG. ProControl 1KS System Layout Drawing 3A1163A Air In Optional Color Change Module Air Control Module 5/32" Color Valve Air Supply 1/4" Logic Air Supply 1/4" V/P Air Supply 1/4" Purge Air Supply Fluid In Fluid System Control Box Fluid Supply 10' Flow Control Cable Flow Control Regulator Module Fluid Supply Optional Booth Control Fluid Out 5/32" Air On/Off Lines for Dose, Air Purge, and Solvent Purge Valves Solvent Supply Meter Cable Fluid Manifold and Flow Meter EasyKey Interface (with display) 50' I/S Power Cable 50' Fiber Optic Cable Optional Color Change Valves Wall Mounting TI16329a 15 Wall Mounting 16 3A1163A Air Supply Air Supply Requirements · · Compressed air supply pressure: 75-100 psi (517-700 kPa, 5. 2-7 bar). Air hoses: use grounded hoses that are correctly sized for your system. 4. lnstall a bleed-type shutoff valve into the air purge valve inlet line. Use the air purge valve tubing (AT, supplied) to connect the air purge valve (APV) inlet to a clean, dry air supply (install filters/dryers as needed). NOTICE The ProControl potlife timer will not function properly when used with multiple guns operating simultaneously. To avoid having mixed material set in the equipment, carefully monitor potlife by some other means. Trapped air can cause a pump or dispense valve to cycle unexpectedly, which could result in serious injury from splashing or moving parts. [. . . ] For more detailed information on viscosities, flow rates, or mixing ratios, consult your Graco distributor. See individual component manuals for additional technical data. 3A1163A 35 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco's written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. [. . . ]