User manual GRACO PRODISPENSE 309301G

[. . . ] Instructions-Parts ProDispenseTM Not for use in explosive atmospheres. 309301G ENG Used to meter and dispense paints, coatings, solvents, water, and lubrication fluids. 244561 Electronic Preset Dispense System Important Safety Instructions Read all warnings and instructions in this manual. See page 4 for maximum working fluid pressure and system component information. Conforms to ANSI/UL standard 3121-1 CAN/CSA C22. 2 No 1010-1-92 Contents ProDispense System Components. 4 5 6 8 How the ProDispense System Works . [. . . ] Press the Start button on the Controller or on the Remote Operator Station to begin dispensing the recipe. Dispense Switch AUTO START DISPENSE AUTO ON 6. As the fluids dispense, their statuses on the screen change from Idle to Dispense and the amounts dispensed appear in the Actual row. Each fluid panel stops dispensing when its individual Target is reached. DISPENSE START ti1359a 30 309301G Dispense Mode Status line Fluid Dispense FLUID DISPENSE Fluid 1 Idle 005. 00 ltr 5. 00 ltr 5 0 Totals Fluid 2 Idle 050. 00 ltr 51. 00 ltr 5 +2 Alarms ID# Fluid 3 Idle 010. 10 ltr 10. 00 ltr 5 -1 Target Actual Tolerance % Difference % Run Fluid Dispense displays in the Run screen if "Fluid Station" is selected as the Dispense Mode. Fluid Dispense allows you to select a fluid panel and the amount to dispense on an individual basis. Place the fluid panel dispense line into the receptacle. In the column for the fluid you want to dispense, type the desired amount of fluid in the Target field. Press the Start button on the Remote Operator Station to begin dispensing the fluid. STOP 5. As the fluid dispenses, the status on the screen changes from Idle to Dispense and the amount dispensed appears in the Actual row. Dispense Switch AUTO START ti1359a DISPENSE AUTO ON DISPENSE START 6. The fluid panel stops dispensing when its Target is reached. 309301G 31 Dispense Mode Totals Fluid Totals Screen Press the left or right arrow key to select Totals. The Fluid Totals screen shows how much of each of the fluids has been dispensed overall. Grand totals are tracked from the time the system is first started up and they are not resettable. Resettable totals show the total amount of each fluid dispensed since the last reset. FLUID TOTALS Fluid# 1 2 3 Resettable 00005. 1 ltr 00005. 2 ltr 00004. 8 ltr Grand 00312. 1 ltr 00582. 8 ltr 00468. 2 ltr Last Reset Date:23/04/01 Time: 07:35 Press ENTER and CLEAR to reset totals Run Totals Alarms Press Print key to print Fluid Totals Report. Press Clear and Enter keys simultaneously to reset all resettable totals. + ! All resettable totals are reset when Clear and Enter are pressed. Fluid totals cannot be reset individually. Clear Print 32 309301G Dispense Mode Alarms Alarm History Screen Press the left or right arrow key to select Alarms. This screen summarizes the last five alarms that have occurred. ALARMS Date 03/09 03/08 03/05 03/05 03/02 Time 9:39 14:32 15:01 8:12 10:59 Description Invalid K-factor Out of Tolerance Timeout Out of Tolerance Invalid K-factor Recipe 10 0 6 6 0 Fluid 1 1 2 2 3 Press Print key to print an Alarms Report. Run Totals Alarms Print Out of Tolerance Alarm This alarm occurs when the current actual dispense is either less than target ­ tolerance or greater than target + tolerance. Dispense Timeout Alarm The controller stops an active dispense and initiates this alarm when the current dispense is not finished by the end of the Timeout. Timeout is a value entered during Fluid Setup (page 27). Invalid K-factor Alarm This alarm occurs if the meter K-factor is set to zero (00. 000). Memory Failure Alarm This alarm occurs when the memory has been replaced but not programmed or when the memory has become corrupt. See page 36 for alarm troubleshooting information. 309301G 33 Operation Procedures Operation Procedures Wear eye protection whenever you are dispensing fluid. Follow the additional instructions in brackets if a dispense valve is installed on the dispense line. Loading Fluid Lines Follow this procedure to load the fluid lines and purge out any air: 1. Place the dispense line [or direct the dispense valve] into a waste container. To begin loading fluid, turn the Operator Station dispense switch to ON [and trigger the dispense valve]. Continue dispensing until all air is purged from the fluid line and fluid flows steadily from the valve. Turn the dispense switch to AUTO to stop dispensing. Manual Dispense 1. Place the dispense line [or direct the dispense valve] into the reservoir. STOP DISPENSE AUTO ON DISPENSE START STOP Dispense Switch ON START ti1360a 2. [. . . ] Software Upgrade Kit for Display PCB Includes display PCB chip, chip extractor, and grounding strap. 309301G 73 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco's written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. 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