User manual HAWKE AI364 REV 3 18-2-2009 PRODECURE

[. . . ] The alternative ring is supplied in the box. RING PART No STD ALT ARMOUR / BRAID THICKNESS ORIENTATION 1 ORIENTATION 2 0. 9 - 1. 25 0 - 0. 7 0. 8 - 1. 0 0. 4 - 0. 8 2) Remove the two seal assembly's from the box and choose the required seal to suit the diameter of the cable outer jacket. SLIDE DOWN CABLE 6) Strip back the outer jacket and armour (if present) as shown below. 80mm 20mm ARMOUR / BRAID INNER SHEATH Os SIZE SEAL. RANGE = 5. 5 ­ 12mm O SIZE SEAL RANGE = 9. 5 ­ 16mm OUTER JACKET 3) Insert the seal into the back nut, ensuring that the flange on the seal goes past the thread as shown. SEAL ASSY BACK NUT THREAD 7) Strip back the inner sheath level with the armour to expose the insulated conductors as shown below. If unarmoured, strip back to the outer jacket. BACK NUT SEAL FLANGE INNER SHEATH CONDUCTORS 4) Screw the back nut onto the middle nut. [. . . ] Ensure that the insulation of the conductor is up against the shoulder of the contact. When terminating 0. 5mm² or 1. 5mm² wire, ensure the conductor is pushed all the way into the smaller hole of the contact and that the contact is square in the crimp tool. CAUTION: EXCESSIVE FORCE MAY BEND THE CONTACTS Alternatively, conductors may be soldered into the contacts. Ensure that the cable installation is the same on the mating half. Hawke recommends that wiring details are placed on the cable outer jacket near to the connector. REAR CONTACT RETAINER 18) Slide the front contact retainer over the contacts and snap into place with the rear contact retainer. Push the clips of the rear contact retainer firmly down to ensure they are not protruding (will only fit in the correct orientation). ENSURE KEYS ARE ALIGNED CRIMP HERE FOR 0. 5mm² & 1. 5mm² CRIMP HERE FOR 1. 0mm² & 2. 5mm² FRONT CONTACT RETAINER PUSH CLIPS DOWN -4- Instrum Termination Procedure (AI364 Rev: 3 ­ 18Feb09) 21) Hand tighten the backnut onto the middle nut. Further tighten 1 to 1 ½ turns with a 27 A/F spanner while holding the middle nut with a spanner. 19) Slide the insert into the connector body, aligning the half round key on the rear contact retainer with the required half round keyway in the connector body. (The colour coded or numbered keying position is shown on the front of the connector body. No colour coding or numbering for default 12 o'clock position ­ see picture inset). It should be noted that colour coded and numbered connector bodies are mutually interchangeable. Push the octagonal portion of the spigot into the connector body. HALF ROUND KEYWAYS PLACE SPANNERS HERE HALF ROUND KEY 22) If the optional mounting flange is required, slide the flange over the backnut and position on the middle nut. Align the grub screw with one of the flats and tighten. If the flange is being used on a CR connector, it may also be placed on the connector body as shown over. GRUB SCREW OR ALIGN KEY / KEYWAY TO REQUIRED POSITION SPIGOT INSIDE CONNECTOR BODY MIDDLE NUT FLAT FLANGE CR CONNECTOR BODY 20) Slide the middle nut over the clamp / spigot and hand tighten onto the connector body, then further tighten ½ to ¾ of a turn with a 27 A/F spanner while holding the front shell with a 27 A/F spanner PLACE SPANNERS HERE ALTERNATIVE FLANGE POSITION FITTED ONTO CR CONNECTOR BODY -5- Instrum Termination Procedure BR PROCEDURE (AI364 Rev: 3 ­ 18Feb09) 23) If the optional cable clamp has been purchased, tighten the screws on the clamping bars equally until the clamping bars touch the cable. Tighten each screw a further 2-4 turns or until adequately clamped. DO NOT OVERTIGHTEN AS THIS COULD DAMAGE THE CABLE. If the cable clamp is being used with unarmoured cable, the connector should be earthed via the crimp with a 4mm² conductor. CABLE CLAMP 1) The BR connector is supplied ready terminated with tails. [. . . ] If the assembly components have loosened during transportation / cable installation, they should be retightened in accordance with the relevant assembly instruction sheets without twisting the cable in the connector assembly. 2) Ensure the connectors are both set to the same keying position colour or numbered (no colour or number for default 12 o'clock position on BR/CR) and are of the same insert type. It should be noted that colour coded and numbered connector bodies are mutually interchangeable. INSERT KEY / KEYWAY INDICATES KEYING POSITION ENGAGING NUT 5) If anti-vibration protection is required, tighten the grub screw on the CP shell. BR / CR CP GRUB SCREW 6) To disconnect, slacken the tightened grub screw, turn the engaging nut anti-clockwise and remove the connector. [. . . ]