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Manual abstract: user guide HAYES DISC BRAKES FRONT QR HUB
Detailed instructions for use are in the User's Guide.
[. . . ] Although parts may look similar, they may not be interchangeable between model years. Remove the master cylinder assembly from the handlebars. Slide the nose cone off the fitting and down the hose. With a 10mm end wrench, loosen the hose nut. [. . . ] secondary cups Caution: The end of the hose will have fluid in it. Point the hose upward and do not shake it so that you do not drip fluid onto a painted surface. If there is nothing wrong with the rest of the system, leave the hose and the caliper snap ring attached to the bicycle. Unscrew the lever and adjuster bushing off of the cartridge push rod and out of the body. Note: 98/99 brake models use a small flat head screwdriver Step B-9 Note: All 2000-2002 DH, Comp, and Mag model brakes use a 2. 5mm Allen wrench Note: All 2003 HFX-Mag/Mag Plus model brakes use a 2mm Allen Wrench 8. Begin removal of the cartridge by loosening the jam nut with a 13mm wrench and threading it all of the way off. Push the cartridge and the bladder retainer out the end of the master cylinder body. 10. Slide the bladder off the end of the cartridge. Remove the cartridge boot by pulling it over the threaded push rod. Remove the snap ring and washer using a snap ring tool. Begin re-assembly by putting the cartridge boot over the push rod. Slide the push rod up through the hole in the boot - making sure that the boot sits into the grove on the cartridge. Pull the cartridge retainer all of the way down to the end of the cartridge - it will snap into place. Hint: Align the flat on the cartridge with the top of the bladder retainer. Slide the bladder over the cartridge and line up the oval profile of the bladder with the oval profile of the bladder retainer. Snap the bladder onto the little ridge on the retainer. Caution: Installing the bladder incorrectly can create a leak. Install the small paper gasket onto the end of the cartridge. Step B-24 Note: the paper gasket is not needed with the HFX-Comp 26. Using supplied lubricant; place a small amount of lubricant on the inside of the lever body. [. . . ] Using supplied lubricant; place a small amount of lubricant on the inside of the lever body. The lube will help all parts slide into place and form a better seal. Install the cartridge into the master cylinder body. Line up the bladder retainer with the slot in the top of the master cylinder body and the end of the cartridge with the flat in the master cylinder body. [. . . ]
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