User manual HEIDELBERG X88-66

[. . . ] Crestline Altra Series Dampener TM ® Installation Instructions Heidelberg MO X88-66 10/97 Rev-A GENERAL INFORMATION ATTENTION CRESTLINE® ALTRA SERIESTM DAMPENER OWNER! Accel Graphic Systems provides parts and service through its authorized distributors and dealers. Therefore, all requests for parts and service should be directed to your local dealer. The philosophy of Accel Graphic Systems is to continually improve all of its products. Written notices of changes and improvements are sent to Accel Graphic Systems' Dealers. [. . . ] Reinsert the pan roller stub shafts into the mounting plates on the OPS and NOPS. 9 On outside of NOPS, install gear plate by slipping the ball bearing over the pan roller stub shaft and up against press frame. Slip the long cap screw provided through the flanged spool installed in step #6 & into gear mounting plate. Adjust plate so there is minimal back lash between gear on plate and oscillator gear and then fully tighten cap screw. It is important that the plate fit flush against the press frame and is not "cocked, " which will cause the pan roller drive shaft to bind. 25 26 INSTALLATION 10 On outside NOPS, slip provided washer over the end of the pan roller drive shaft and up against the press frame. Slip the provided drive gear over the shaft and up against washer. Align the keyway in the clutch with the keyway in shaft and then insert key. Slip on second washer provided and split collar. Do not tighten collar at this time. 11 On inside of OPS & NOPS install the extension springs between the studs from the dampener frame and side frame. 12 Install intermediate roller into the hangers immediately above the oscillator roller. Secure with plate and 2 cap head screws on each side. 27 28 INSTALLATION 13 Install the pan roller onto the stub shaft housings using the 3 hex head bolts provided for each side. It may be necessary to rotate the roller by hand to access the bolt holes. Make sure roller spins freely when bolts are tight. 14 On outside of OPS slip thrust washer and split collar over end of pan roller stub shaft. Center pan roller between dampener frames and tighten collars at OPS & NOPS. The set screw in the NOPS collar should be positioned over the key way. 15 Insert the metering roller into the eccentric hangers. 29 30 INSTALLATION 16 Install new water form roller provided by Accel into the original water form hanger brackets. 17 Install the water pan and check once again that the pan roller is centered. 18 Locate the two M8 tapped holes in the OPS press frame just below the form roller hanger. Install the provided stop bracket assembly using the supplied bolt (finger tighten only at this point) in the lower hole as shown in the diagram (OPS shown). The flip down tab on these brackets will lock out the rider roller and prevent the hangers from contacting the form roller when the rider roller is removed. Make sure that the brackets are installed so that the radiused portion of the tab is on top when the tab is flipped down as shown. Repeat this procedure for the NOPS. 31 32 INSTALLATION 19 Install the provided OPS rider roller hanger in the upper M8 hole using the spool and supplied hardware as shown in the diagram. Rotate the stop (installed in the previous step) until it hits the bottom of the spool. Repeat this procedure for the NOPS. 20 Install the rider roller and secure in place with the bearing caps as shown in the diagram. Hook the springs that are attached to the hangers around the drip tray stud. Check to make sure that the rider roller is contacting the form roller and the rider roller hangers are not touching the stop brackets. If the rider roller is not touching the form roller then readjust the stop brackets. 21 At outside NOPS reinstall the gear guard that was removed in the disassembly section. 33 Latch (18-0351) XSA-180351 Spool (12-60) Spring Washer (05-343) Flat Washer (05-314662) Original Side Cover Bolt 34 INSTALLATION 25 Replace original sheet metal safety cover with the new one provided. [. . . ] This is the minimum water position for Crestline® Altra SeriesTM. Should you require more water on the plate, turn the knobs counterclockwise one "click" at a time until desired water volume is achieved. Typically, the Crestline® Altra SeriesTM does not have to be adjusted from job to job which have different ink coverage. The automatic moisture control features of the dampener will compensate for this. [. . . ]