User manual HERKULES 314-KIT-01

[. . . ] Part # 1000557 4-17-00 4TN OWNERS MANUAL 314 PUMP Black Pump Part Numbers Rebuild Kit* 314-KIT-01 314-KIT-02 314-KIT-03 314W 314 Rebuilt Pump Pump *Note: An experienced person can rebuild a pump in an estimated 45 minutes. An inexperienced person can rebuild a pump in an estimated 2. 5 hours OPERATOR'S MANUAL INCLUDING: OPERATION, INSTALLATION & MAINTENANCE PD02P-X RELEASED: 10-1-96 REVISED: 11-5-99 (REV. E) 1/4" DIAPHRAGM PUMP 1:1 RATIO (NON-METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Service Kit Chart to match pump material with Service Kits offered. [. . . ] · Pipe plugs are included for the material inlets. They can be switched to accommodate piping requirements. However, the fluid inlet must always be in the port closest to the mounting base. · When lubricated air is necessary, supply the air lubricator with a good grade of SAE 90 wt. non-detergent oil and set the lubricator to a rate not to exceed one drop per minute. · · · OPERATING INSTRUCTIONS Always flush the pump with a solvent compatible with the material being pumped, if the material being pumped is subject to "setting up" when not in use for a period of time. Disconnect the air supply from the pump if it is to be inactive for a few hours. The outlet material volume is governed not only by the air supply, but also by the material supply available at the inlet. The material supply tubing should not be too small or restrictive. Be sure not to use hose which might collapse. MAINTENANCE Refer to the part list on page 4 for Service Kit Information, parts view on page 5 and Repair Procedures on page 6. · Certain "Smart Parts" are indicated which should be available for fast repair and reduction of down time. · Service kits are divided to service two separate diaphragm pump functions: 1. The Fluid Section is divided further to match typical part Material Options. · Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign matter during service disassembly and reassembly. · Keep good records of service activity and include pump in preventive maintenance program. INSTALLATION · · · · · · NOTICE: Re-torque fasteners prior to use, Refer to step #18 on page 6 for information. Apply Teflon tape or pipe sealant to threads upon assembly to prevent leakage. Secure the diaphragm pump legs to a suitable surface to insure against damage by vibration. To avoid problems, install a particle fluid filter to screen out foreign matter 1/32" (. 79 mm) or larger in diameter. The pump is not recommended for submerged applications. When the diaphragm pump is used in a forced-feed (flooded inlet) situation, it is recommended that a "Check Valve" be installed at the air inlet. Teflon ® is a registered trademark of the DuPont Company · Kynar ® is a trademark of the Penwalt Corp. " · Santoprene ® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L. P · Lubriplate ® is a registered trademark of Lubriplate Division (Fiske Brothers) PARTS LIST Refer to the Kit Selection Chart on page 1 for proper "-XX" for your model. Y-325-020 Y325-114 93942 Y186-45 93807 Y325-008 Y325-011 15066-U [MTL] [B] [B] [SS] [B] [R] [B] [B] [U] 111 118 119 132 145 146 147 180 MATERIAL CODE 135 Nitrile Carbon Steel Acetal (Orange) Acetal (White) [E] = [GI = [Kr] = [PK] = EPR Groundable Acetal (Dk Gray) Kraton Pure Kynar [P] = [R] = [SP] = Polypropylene (Lt. (Green) Ryton Santoprene [SS] = [T] = [U] = [Z] = Stainless Steel Teflon Polyurethane Zinc Quantities will vary, depending on the inlet outlet option selected (refer to chart on page 5). [. . . ] Place one (68 or 69) air cap on end, with legs down and seat valve block into air cap. Assemble logo plates and (103) bushing into air cap. Assemble other air cap to air cap, aligning logo plates, (178) trip rod and (103) bushing. Refer to "Fluid Section Reassembly", steps 5 thru 18 to complete reassembly. 10. [. . . ]