User manual HERKULES 314-KIT-04

[. . . ] Part # 1001292 8-3-00 4MV OWNERS MANUAL 314 PUMP Gray Pump Part Numbers Rebuild Kit* 314-KIT-04 Rebuilt Pump Pump 314W 314 *Note: An experienced person can rebuild a pump in an estimated 45 minutes. An inexperienced person can rebuild a pump in an estimated 2. 5 hours Herkules Equipment Corporation 248-960-7100 2760 Ridgeway Court 1-800-444-4351 Walled Lake, MI 48390-1662 USA Fax 248-960-7109 OPERATOR'S MANUAL INCLUDING: OPERATION, INSTALLATION & MAINTENANCE PD02P-X RELEASED: 10-1-96 REVISED: 11-5-99 (REV. E) 1/4" DIAPHRAGM PUMP 1:1 RATIO (NON-METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Service Kit Chart to match pump material with Service Kits offered. [. . . ] However, the fluid inlet must always be in the port closest to the mounting base. · When lubricated air is necessary, supply the air lubricator with a good grade of SAE 90 wt. non-detergent oil and set the lubricator to a rate not to exceed one drop per minute. · · · OPERATING INSTRUCTIONS Always flush the pump with a solvent compatible with the material being pumped, if the material being pumped is subject to "setting up" when not in use for a period of time. Disconnect the air supply from the pump if it is to be inactive for a few hours. The outlet material volume is governed not only by the air supply, but also by the material supply available at the inlet. The material supply tubing should not be too small or restrictive. Be sure not to use hose which might collapse. MAINTENANCE Refer to the part list on page 4 for Service Kit Information, parts view on page 5 and Repair Procedures on page 6. · Certain "Smart Parts" are indicated which should be available for fast repair and reduction of down time. · Service kits are divided to service two separate diaphragm pump functions: 1. The Fluid Section is divided further to match typical part Material Options. · Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign matter during service disassembly and reassembly. · Keep good records of service activity and include pump in preventive maintenance program. INSTALLATION · · · · · · NOTICE: Re-torque fasteners prior to use, Refer to step #18 on page 6 for information. Apply Teflon tape or pipe sealant to threads upon assembly to prevent leakage. Secure the diaphragm pump legs to a suitable surface to insure against damage by vibration. To avoid problems, install a particle fluid filter to screen out foreign matter 1/32" (. 79 mm) or larger in diameter. The pump is not recommended for submerged applications. When the diaphragm pump is used in a forced-feed (flooded inlet) situation, it is recommended that a "Check Valve" be installed at the air inlet. Teflon ® is a registered trademark of the DuPont Company · Kynar ® is a trademark of the Penwalt Corp. " · Santoprene ® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L. P · Lubriplate ® is a registered trademark of Lubriplate Division (Fiske Brothers) PARTS LIST / PD02P-X Refer to the Kit Selection Chart on page 1 for proper "-XX" for your model. (Green) Ryton Santoprene [SS] = [T] = [U] = [Z] = Stainless Steel Teflon Polyurethane Zinc Quantities will vary, depending on the inlet outlet option selected (refer to chart on page 5). "Smart Parts", keep these items on hand in addition to the Service Kits for fast repair and reduction of down time. PARTS LIST / PD02P-X 94438 (2) 93814-2 (4) 94525 (4) Y186-45 (2) 13 94434 (4) 63 74 Y325-11 Y325-110 (2) 93808 (2) NA Y325-20 Y325-18 (3) 67219 93809 Y325-8 65145 (2) 65144 70 in. lbs (7. 9 Nm), PUMP DISASSEMBLY AND REASSEMBLY GENERAL PUMP REPAIR NOTES: · Tools needed to complete disassembly and repair: 5/16" wrench or socket, 7/16" socket, 5/8" wrench or socket, 1/4" Allen wrench, 5/16" Allen wrench, spanner wrench, torque wrench (measuring inch pounds), "O" ring pick. · Once the pump is disassembled, you have the opportunity to clean and inspect all parts for wear. [. . . ] 16. TROUBLE SHOOTING Air Motor stalls. · Check for blown diaphragm · Check for damaged "O" rings on the spool. · Check for damaged "O" rings on the trip rod. · Check valve block gasket for leakage. [. . . ]