User manual HERKULES G205

[. . . ] Read all instruction manuals, tags, and labels before operating the equipment. Use the equipment only for its intended use. Do not exceed the maximum working pressure of the lowest rated system component. Do not operate the gun washer at a pressure above the maximum working pressure rating of the gun(s) being cleaned. [. . . ] Press tubing in through the collar until seated. Pull firmly on hose to test for a tight connection. Note: Air in port of limit valve is the port opposite the roller. STEP 8 Connect the blue 5/32" air hose between the air in port of limit valve located on the front leg and the air out port of the limit valve located on the rear leg of the gun washer. Press tubing in through the collar until seated. Pull firmly on hose to test for a tight connection (see fig. 4). STEP 9 Connect the clear 5/32" air hose between the pump and the air out port of the limit valve located on the front leg of the gun washer. Press tubing in through the collar until seated. Pull firmly on hose to test for a tight connection, then place the tub in the stand, bulkheads near the pump (see fig. 4). STEP 10 Connect the solvent tubes from the solvent transfer panel to the gun washer as shown in fig. STEP 11 Attach the panel to the stand using (2) 10-24 x 3/4 screws (2) 10-24 lock nuts, (2) 1/4" lock washers and (2) 1/4" acorn nuts (see fig. 5). Note: 1/4" acorn nuts and 1/4" lock washers were installed in step 1. STEP 12 Insert the hose hanger into 1/4" slot in the panel (see fig. 5). Upper bulkhead Limit valve Lower bulkhead Black air hose Limit valve Clear air hose Blue air hose fig. 4 1/4" Lock Washer 1/4" Acorn nut 10-24 X 3/4 Screw Hose hanger fig. 5 fig. 6 Solvent fill hose Connect to recycler outlet (or new solvent container) Connect to upper tub bulkhead Solvent drain hose Connect to recycler inlet (or old solvent container) Connect to lower tub bulkhead Connect to upper pump fitting Connect to lower pump fitting Page 6 of 20 Assembly Connecting lid rod and actuator linkage STEP 12 Slide the actuator over the lid rod opposite the drilled end and hand tighten approx. Insert the actuator into the large slot in the right rear leg (see fig 8). STEP 13 Attach the lid rod to the lid bracket using the 1/4" clevis pin and circular cotter pin supplied (see fig. STEP 14 To adjust the actuator, close the lid and loosen the set screw on the actuator. Slide the actuator down until it completely closes the limit valve and retighten the set screw (see fig. Grounding the lid STEP 15 Using an 1/8" allen wrench, remove the back right lid screw. Connect the ground wire (with the aluminum terminal attached) from the pump to the lid screw and reconnect it to the tub (see fig. 7). Lid bracket Clevis pin Lid screw Cotter pin Ground wire Lid rod fig. 7 Lid rod Actuator Set screw fig. 8 Page 7 of 20 Model Information Parts bag contents 001-600A 001-705 001-702 002-161 002-175 005-137 008-244 6 83 84 85 1000652 1000252 1000116 11957 C9A 53B M5 M5-BLACK M5-NEUTRAL S-hook Flat washer 1/4 Hex bolt 1/4-20 x 1/2 Flat washer #10 Bolt BHSC 10-24 x 3/4 Nut hex 10-24 - nylock Acorn nut 1/4-20 Ball valve Hex bolt 1/4-20 x 1 Hex nut 1/4-20 Lock Washer 1/4 Clevis pin 1/4 dia. Cotter pin Hex bolt 1/4-20 x 5/8 Actuator Nipple 1/8 NPT X 4-1/2 Stem support female Tube 5/32 blue plastic Tube 5/32 black plastic Tube 5/32 clear plastic 1 ea. [. . . ] If its not, slightly loosen the nuts holding the limit valve on the right front leg of the stand. Make sure limit valves located on the right front leg or right rear leg of the stand are not stuck in closed position. 2 3 4 5 Gun washer turns on but pumps slowly or not at all. 1 2 3 4 5 6 Gun washer will not shut off 1 2 Page 11 of 20 G205 Parts Layout 1 2 18 17 10 16 20 3 19 22 25 4 27 5 26 21 23 13 11 6 15 7 24 8 14 9 12 Page 12 of 20 G205 Parts Layout 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part # 55A 25D 1001706 1000651 11418 1002644 85B 62 6 1002378 1002378 12211 12210 11958 11962 1-BLUE 11961 1001708 70 77 1002644 1002643 77A M5 M5-BLACK M5-NEUTRAL 002-120A-72 Description Manifold Assembly Divider - Stainless Front Decal Flammable Caution Sticker Stand Frame Bulkhead 1-14 UNS x 1/2 NPT - Brass Washer 1-1/2 x 1 - Nylon Adaptor 1/2 NPT x 3/8 NPT Brass Ball Valve Leg Leg Timer Leg Assembly Filter Leg Assembly Pump Mounting Bracket Pump Assembly Tub Lid Assembly Lid Sticker Filter for Pump Inlet Fitting 3/8 T x 1/4 NPT - Zinc Bulkhead 1-14 UNS x 1/2 NPT - Brass Bulkhead 3/4 NPT x 1/4 NPT - Brass Fitting 1/2 T x 3/8 NPT - Zinc Tube 5/32 Plastic - Blue Tube 5/32 Plastic - Black Tube 5/32 Plastic - Neutral Ground Wire Quantity 1 EA. 16 Note: For parts shown but not identified refer to assembly layouts on pages 13-17. Page 13 of 20 G205 Lid Layout 1 5 11 13 12 7 2 3 9 4 6 10 8 1 2 3 4 5 6 7 8 9 10 11 12 13 Part # 1002546 1000252 1000652 1001708 10A 11219 11232 11957 11963 12025 14C 17 39C Description Screw 10-24 x 1/2 Actuator Clip Ring Actuator Pin Lid Sticker Handle Lid Lid Stop Actuator Bracket Notched Actuator rod Lid Bracket Rivet 3/16 x 1/2 - Aluminum Rivet 3/16 x 1/4 - Stainless Hinge Quantity 4 EA. [. . . ]